• Title/Summary/Keyword: Welded

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Fatigue Life Evaluation of Spot Welding Including Loading Speed Effect (점용접부에서 하중속도효과를 고려한 피로수명평가)

  • ;;;;A. Shimamoto
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.1
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    • pp.32-37
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    • 2003
  • Evaluation of fatigue strength on the spot welded part is very important for strength design of spot welded steel structures. In this paper, we could get the life cycle of the spot welded part using the lethargy coefficient obtained through the quasi-static tensile shear test for the specimen welded by current 10kA. The reliability evaluation of the life cycle is completed by comparing the life cycle calculated under the constant loading rate with the life cycle obtained by dynamic fatigue test. And then the result calculated by the lethargy coefficient is verified through the lift cycle calculated using the dynamic final tensile stress formula under the increased loading speed. This way can make save the time and cost in processing of predicting the life cycle of a structure.

Fatigue Life Evaluation Model of Welded Joints With Residual Stress (잔류응력을 고려한 용접 이음부의 피로수명 평가 모델)

  • Goo, Byeong-Choon;Yang, Sung-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.9
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    • pp.1328-1336
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    • 2004
  • According to our fatigue tests carried out at 20 Hz, R=0.1 on transversely butt-welded joints, fatigue strengths of as-welded specimens, that is, specimens having residual stress are higher than those of annealed specimens in short life range, but vice verse in long life range. This behavior seems to be concerned mainly with residual stress relaxation by applied loading. After analyzing the welding process, we conducted finite element analysis to quantify the degree of residual stress relaxation. By taking into account residual stress relaxation, modified Goodman diagram, and nominal stress, we evaluated the fatigue life of the welded joint from the S-N curve for the parent material. The estimated results are in a good agreement with the experimental results.

A study on optimum parameter Fatigue Design for Gas Welded joint of STS301L (철도차량 가스용접 이음재의 피로설계를 위한 최적 파라메타 연구)

  • Baek, Seung-Yeb;Bae, Dong-Ho
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1679-1683
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    • 2007
  • Stainless steel sheets are widely used as the structure material for the railroad cars and the commercial vehicles. These kinds structures used stainless steel sheets are commonly fabricated by using the gas welding. For fatigue design of gas welded joints such as fillet and plug and ring type joint, it is important to obtain optimum design parameter information on gas welded joints. In this paper, analysis approach for fatigue test using experimental design are evaluated optimum factor in gas welded joint type and geometrical parameters of materials. Using these results, that factors applied to fundamental information for fatigue design.

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Prototype Tryout and Die Design for Automotive Subframe using Welded Blank Hydroforming (용접판제 유압성형을 이용한 자동차 서브프레임의 트리아아웃과 금형설계)

  • Shin Y. S.;Kim H. Y.;Jeon B. H.;Oh S. I.;Park B. C.;Lee W. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.05a
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    • pp.59-62
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    • 2001
  • Welded blank hydroforming technology is applied to an automotive subframe which has been manufactured by stamping and welding processes. Blank shape and die system is suggested on the basis of finite element analyses. Various defects, especially wrinkling problems in the area of sudden section change, are investigated, analyzed and tried out. The blank shape and the die system are modified to get the sound welded blank hydroformed subframe.

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Analysis of Fatigue Life of Spot-Welded Specimens (점용접 시편의 피로 수명 해석)

  • Chu, Young-Woo;Chu, Seok-Jae;Choi, Byung-Gil;Yum, Young-Jin;Yoo, Hee
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.6
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    • pp.279-286
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    • 1999
  • Failure of spot-weld joints in car body may cause noise, vibration and safety problems. Systematic procedures for estimating fatigue strength of general spot-weld joints are developed in this paper. Fatigue test results for various spot-welded specimens are analysed using the finite element method. It is found that the maximum principal strain at the nugget boundary on the inner surface governs the fatigue failure of spot-welded joints.

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SOME POLYNOMIAL INVARIANTS OF WELDED LINKS

  • IM, YOUNG HO;LEE, KYEONGHUI;SHIN, MI HWA
    • Journal of the Korean Mathematical Society
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    • v.52 no.5
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    • pp.929-944
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    • 2015
  • We give a quotient of the ring ${\mathbb{Q}}[A^{{\pm}1},\;t^{{\pm}1]$ so that the Miyazawa polynomial is a non-trivial invariant of welded links. Furthermore we show that this is also an invariant under the other forbidden move $F_u$, and so it is a fused isotopy invariant. Also, we give some quotient ring so that the index polynomial can be an invariant for welded links.

Parametric Study on the Safety of CWR Track over High-Speed Railway Bridges (매개변수해석을 통한 고속전철교량상 장대레일궤도 안전성 검토)

  • 강재윤;김병석;김영진;박성용;조정래;최은석;진원종
    • Journal of the Korean Society for Railway
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    • v.5 no.1
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    • pp.1-9
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    • 2002
  • Where the track is continuously welded over the bridge, the longitudinal forces will be distributed interactively between the track and the sub-structure by the rail-bridge interaction mechanism. The ratio between the longitudinal forces transmitted in each elements depends on the magnitude of the ballast resistance and the stiffness of the sub-structures. In this paper, the main factors affect on the longitudinal rail force are discussed and the parametric study for the behavior of CWR(Continuous Welded Rail) track was executed. It is concluded that the horizontal ballast resistance and the stiffness of the bridge sub-structure are the significant parameters affecting the stability of the continuous welded rail track.

An Experimental Investigation on the Fatigue Strength of Replacement Repair Butt-Welded Joints of Steel Structural after a period of Prolonged Service (노후 강교량의 보수.보강 용접부의 피로강도에 대한 실험적 연구)

  • Jang, Gyeong-Ho;Choe, Ui-Hong;Lee, Jin-Hyeong;Lee, Jin-Hui;Jang, Gap-Cheol;Yang, Yeong-Jin
    • Proceedings of the KWS Conference
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    • 2006.10a
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    • pp.277-279
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    • 2006
  • Due to the numerous environmental factors, cracks and corrosion are frequently occured especially in old steel bridge, which deteriorate the structural integrity; thus bring about the problems of structural safety of the steel bridge. Therefore, repair and reinforcement are required for the damaged structure. the replacement repair welding method is spotlighted for its brilliant features, i.e. it can be achieved without incurring traffic dislocation. the method cuts the damaged parts and replaces them with new steel plate by welding under live loads. However, the mechanical behavior of the welded joints under cyclic loads due to the traffic which passes along bridge is not clarified. In this paper, the fatigue strength of the replacement repair welded joints was investigated in order to improve reliability in the repair welded joints of old steel bridge.

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Analysis of Wrinkling and Die Design for Welded Blank Hydroforming of Automotive Subframe (자동차 서브프레임 용접판재 유압성형시 주름발생 원인분석과 금형설계)

  • Kim H. Y.;Shin Y. S.;Hong C. K.;Jeon B. H.;Oh S. I.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.10a
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    • pp.153-157
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    • 2000
  • This paper presents possible defects when welded blank hydroforming and focus on wrinkling, and the die design to prevent this defect An explicit finite element code, PAM-STAMP, is used to simulate welded blank hydroforming process. The numerical results are compared to the experimental results in the aspect of deformed shape. An automobile subframe is taken as an example to carry out finite element analysis.

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A Benchmark study on the reference stress to supply fatigue analysis of welded structure (용접구조물 피로해석 적용을 위한 기준응력 비교 연구)

  • 서정관;최홍민;이제명;백점기;김명현;김현수
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2004.10a
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    • pp.421-428
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    • 2004
  • Various type of welded joints of the ship structure have been examined numerically and experimentally under bending and tensional cyclic constant-amplitude loading. Cyclic loading on structures can produce failures not readily predicted by conventional static analysis. The aim of a benchmark study is achieved with a generalization of the reference stress concept. Also different methods and procedures exist for the computation of the welded structure hot-spot stress a welded joints. These are either based on the extrapolation of stresses at certain reference points on the plate surface (or edge) close to the weld toe-as known from experimental investigations- or on the linearization of stresses in the through-thickness direction. In the present paper, the different methods are reviewed and applied to four different details in order to compare the methods with each other and to illustrate the differences.

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