• Title/Summary/Keyword: Welded

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Automation of Fatigue Life Assessment for Welded Cruciform Joint (십자형 필렛용접부의 피로수명평가 자동화 연구)

  • Lee, Tak-Kee;Han, Seung-Ho;Rim, Chae-Wahn
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.479-484
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    • 2004
  • For the rational design of welded joint, it is needed to assess repeatedly the fatigue life of the joint with various dimensions and welding conditions. In this paper, an automation of repeated process of fatigue life assessment for welded cruciform joint was studied. The process is related to stress analysis in vicinity of weld-toe and fatigue life assessment based on analyzed stress distribution. With the change of design condition including dimensions and/or welding heat input, the above two works have to be performed. Using the commercial tool for system integration, ModelCenter, an automation of the repeated process for welded cruciform joint based on 2D modeling was achieved. In this automation system, data exchanges between programs regardless of commercial or in-house one work well, and parametric studies for optimal design can be performed.

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A Study on the CO $_2$Laser Beam Welding of Thin Steel Sheets and Tailor Welded Blank (박판 $CO_2$레이져 빔 용접과 소재접합일체성형에 관한 연구)

  • 이희석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.03a
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    • pp.159-164
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    • 1996
  • For the purpose of establishing laser welding condition(laser power, welding speed and beam focus) and of evaluating tailor welded blank for three kinds of thin steel sheets of SPCC, SK5M and SUS304 using in the thin plate structure such as automobile, train and so on. Their $CO_2$ laser weldability were primarily tested under various welding condition. SPCC and SUS304 thin sheets showed good weldability under some welding condition. But, high carbon steel sheet SK5M needs heat treatment after welding to obtain higher tensile strength and ductility of the welded joint. And next, laser welding condition. Butt-welded specimens were not nearly broken at weld bead. However, base material were ruptured in the direction of circumference. The forming depths by tailor weld bead. However, base material were ruptured in the direction of circumference. The forming depths by tailor welded blank were SPCC+SPCC=22~25mm, SUS304+SUS304=25~43mm and SK5M+SK5M=13~17mm.

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Fatigue Strength Evaluation of Butt Welded Aluminum Alloy Component for Railway Vehicles (철도차량용 대형 알루미늄 압출재 용접부의 피로강도 평가)

  • 한승우;이학주;이상록
    • Proceedings of the KSR Conference
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    • 2000.05a
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    • pp.242-249
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    • 2000
  • The fatigue strength of welded aluminum alloy component has been evaluated. Extruded aluminum alloy component Al 6005-T6 was considered. That component could be one of appropriate candidates for floor structure in railway cars. Finite element analysis has been performed to obtain stress distribution in the welded aluminum component. The results of finite element analysis have been applied in designing the experimental setup for fatigue strength evaluation of welded component. Three point bending fatigue test has been employed, until fracture occurs, to evaluate the fatigue strength of the welded component. In addition, the fatigue strength of the component has been compared with that of specimen.

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Analytical Approach on the Concrete Columns with Welded Reinforcement Grids (격자형 용접 띠철근으로 보강된 콘크리트 기둥의 해석적 접근)

  • Choi, Chang Sik;Murat, Saatcioglu;Mongi, Grira
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.3 no.1
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    • pp.137-146
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    • 1999
  • Analysis of R/C columns requires modeling of the plastic hinge region, as well as nonlinear material characteristics. This becomes a challenging task in view of the nonlinearity of both steel and concrete. Furthermore, formation and progression of plasticity in the hinge is a difficult phenomenan to simulate, especially under reversed cyclic loading and decaying strength conditions. This research provide one analytical model employed in column analysis, including the analysis procedure for establishing inelastic force-deformation relationships. The analytical results show good correlation with experimental data. The employed procedure with the adopted analytical models can be used to compute inelastic displacements of concrete columns with welded reinforcement grids. The inelastic deformability beyond the peak was similar to those indicated by columns with conventional ties. The superior performance of columns with welded grids may be attributed to the improved confinement characteristics of grids associated with increased rigidity of welded ties.

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The Mechanical Properties and the Nondestructive Evaluation of Dissimilar Friction Welded Steel Bars (이종마찰용접 강봉재의 기계적특성과 비파괴 평가)

  • Jung, W.T.;Kong, Y.S.;Kim, S.J.
    • Journal of Power System Engineering
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    • v.10 no.1
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    • pp.77-82
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    • 2006
  • In this study, dissimilar friction welding were produced using 15mm diameter solid bar in chrome molybedenum steel(SCM440) to carbon steel(S45C) to investigate their mechanical properties and the relationship between the weld parameters and the nondestructive coefficients, such as AE counts and ultrasonic attenuation coefficient. The main friction welding parameters were selected to endure good quality welds on the basis of visual examination, tensile tests, Vickers hardness surveys of the bond of area and heat affected zone. The specimens were tested as-welded and post weld heat treated(PWHT). The tensile strength of the friction welded steel bars was increased up to 100% of the S45C base metal under the condition of all heating time. The ductility of PWHT specimens is higher than as-welded.

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Tensile Properties and Creep Rupture Characteristics of Cu-1Cr-0.5Zr/STS316L Friction Welded Joints at Elevated Temperature (Cu-1Cr-0.5Zr 합금과 STS316L강의 마찰용접재의 고온 인장 성질과 크리프 파단 특성)

  • Yoo, I.J.;Kong, Y.S.;Kim, S.J.
    • Journal of Power System Engineering
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    • v.6 no.4
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    • pp.49-55
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    • 2002
  • In this paper, the elevated temperature tensile properties and short-time creep rupture characteristics were investigated for the friction welded joints of dissimilar materials, Cu-1%Cr-0.5%Zr and STS316L. The joining tests on Cu-1%Cr-0.5%Zr/STS316L by friction welding were performed, and optimum joining conditions of the friction welded joints were determined. The characteristics of the elevated temperature tensile strength, hardness, fractographs were examined, and the creep rupture characteristics for the optimum welded joints were investigated under uniaxal static load at 300, 400 and $500^{\circ}C$.

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Forming Characteristics of Laser Welded Tailored Blanks (레이저 용접 테일러드 블랭크의 성형특성)

  • 박기철;한수식;김광선;권오준
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.06a
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    • pp.121-130
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    • 1998
  • In order to analyze the forming characteristics of laser welded tailored blanks, laser welded blanks of different thickness and strength combinations were prepared and tensile, stretching, stretch flanging and deep drawing tests were done. The tensile elongation perpendicular to the weld line, stretching and stretch flanging formability decreased with increasing the deformation restraining force (strength ${\times}$ thickness) ratio between two welded sheets. The tensile elongation along weld line reached a value above 90% of the single sheet's elongation. Stretch flanging formability was reduced to approximately 10% of the single sheet value when the deformation restraining force ratio between two welded sheets was increased to two. Weld line movement of deep drawing test specimens was also affected by the strength ratio of the combined sheets, the weld line location and forming conditions. In all forming modes of tailored blanks, excessive weld line movement resulted from strain concentrations at the weaker sheet and resulted in fracture of the weaker side.

Analysis of Deformation Characteristics for Deep Drawing of Laser-welded Dlank (레이저 용접 소재의 디프 드로잉 성형특성 해석)

  • Kim, Yeong-Seok;Ha, Dong-Ho;Jeong, Gi-Jo;Seo, Man-Seok
    • Transactions of Materials Processing
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    • v.7 no.6
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    • pp.519-529
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    • 1998
  • In automotive industries the stamping of laser-welded blank gives many merits which bring about dimensional accuracy, strong body assembly and high productivity. However the welding of blanks with different thickness or/and different strength materials introduces many challenging formability problems for process development and tool design. in this paper the deformation characteristics for deep drawing process of laser-welded blank with different thickness sheets are investigated by experiment as well as by FEM simulation. The blank holding force ratio to avoid the movement of weld line was suggested and compared with the experimental result for cylindrical and rectangular cup drawing process. The optimal location of weld line in laser-welded blank with different thickness sheets is calculated to compensate for the movement of weld line on deep drawing process. In addition the effect of location of weld line on formability is clarified using FEM simulation.

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Mechanical characteristics and bead geometry according to laser welding parameters for tailor-welded-branks of hot press forming steel (레이저용접을 이용한 핫프레스포밍강의 맞춤식 재단 용접강판에서 용접공정변수에 따른 기계적 특성 및 비드형상)

  • Kang, Minjung;Kim, Cheolhee;Seo, Jong Dock;Lim, Chang Young
    • Laser Solutions
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    • v.18 no.2
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    • pp.5-10
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    • 2015
  • A tailor welded blank (TWB) is a welded blank comprised of two or more sheets with different properties - thickness, strengths or formabilities. TWBs are applied to the body panels to reduce weight and cost of the part. In this research, ultra high strength steel and high ductility steel were joined and laser tailor welded blanks were implemented. Yb:YAG laser welding tests were conducted with various welding conditions, and mechanical and geometrical characteristics of weldments were evaluated.

Ash-Flow Tuffs of the Chisulryoung Volcanic Formation and Associated Welded Tuff Instrusion, Weolseong District, Southern Korea (월성(月城) 남부(南部) 치술령 지역(地域)의 화산암(火山岩))

  • Park, Ki Hwa;Kim, Seon Eok
    • Economic and Environmental Geology
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    • v.18 no.2
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    • pp.125-134
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    • 1985
  • The Chisulryoung Volcanic Formation comprises a thick sequence of pyroclastic flow deposits. Six members are distinguished, each representing separate flow units, comprising weakly to intensely welded acidic tuffs. A stock of welded acidic tuff, 1 km in diameter, intrudes hornblende granodiorite and sediments of Late Cretaceous age and the lower part of the Chisulryoung Volcanic Tuff Formation and may represent the vent through which the upper flows of the Chisulryoug Volcanic Formation were erupted.

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