• Title/Summary/Keyword: Weldability Characteristics

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A Study on the Weldability of S45C Medium Carbon Steel for Machine Structural Use by Nd:YAG Laser (S45C 기계구조용 중탄소강의 Nd:YAG Laser용접성에 관한 연구)

  • 방한서;김영표;일본명
    • Proceedings of the KWS Conference
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    • 2001.10a
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    • pp.134-139
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    • 2001
  • This paper describes the weldability of JIS S45C medium carbon steel (same material with KS SM45C and SAE 1045) for machine structural use by Nd:YAG laser. This material have a limitation to the industrial application in spite of good mechanical characteristics. This is due to its difficult welding work from high carbon contents. We therefore have investigated laser weldability of this material to extend the application of medium carbon steel. The results of this study provide application possibility of Nd:YAG laser welding for medium carbon steel.

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Evaluation of Weldability on Identical and Dissimilar Welding Parts of Austenite Stainless Steel by GTAW (오스테나이트 스테인리스강에 대한 가스텅스텐 아크용접 시동종 및 이종 용접부의 용접성 평가)

  • Han, Min-Su;Park, Jae-Cheul;Kim, Seong-Jong
    • Journal of Advanced Marine Engineering and Technology
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    • v.35 no.1
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    • pp.68-74
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    • 2011
  • This papers investigated the mechanical characteristics and the weldability of identical as well as dissimilar welding by GTAW for STS 304 and STS 316L. It is applied to double wall gas pipe of duel fuel engine for LNG carrier. Consequently, the weldability of dissimilar and identical welded zone of STS 304 decreased compared to base metal significantly. The result of microstructure observation for welded zone, a degree of acicular ferrite in welding zone for STS 304 presented more than STS 316L. The hardness of welding zone for STS 304 presented higher value than that for STS 316L by this effect.

A Study for the Weldability and Welded Joint Performance on the SAW of HSA800 Steel (HSA800 강재의 SAW 용접성 및 이음성능 연구)

  • Choi, Young Han;Kim, Sang Seup
    • Journal of Korean Society of Steel Construction
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    • v.29 no.1
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    • pp.37-48
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    • 2017
  • In this research, 9 SAW welding specimens with 1 hour post-heat treatment (PH1) and 2 hours (PH2) were experimented to confirm the weldability and the joint performance of 60mm thickness HSA800 steel. SAW tests with PH1 & PH2, including weld impact test, bend test, hardness test, macroscopic test, and microscopic test, had a good test results. However, from the chemical composition test results, P composition was not satisfied with Korean Industrial Standards(KS). According to the weld-zone tensile tests, 2 hours post-heat SAW is recommended because the mechanical characteristics of SAW PH2 were better than those of SAW PH1.

Evaluation of Welding Characteristics on 3-lap Spot Joint of Zinc Coned Seel Sheet md High Seength Steel Sheet (아연도금 강판과 고장력 강판 3겹 점용접물의 용접특성 평가)

  • Kwon Il-Hyun;Kim Hoi-Hyun;Baek Seung-Se;Yang Seong-Mo;Yu Hyo-Sun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.5
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    • pp.42-49
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    • 2005
  • In general, multi-lap spot weld joints are frequently present in automobile. Most research, however, has been focused on the single-lap spot weld joints until now. In this paper, tensile-shear strength tests are performed to examine the weldability of 3-lap spot joint welded by using the high strength steel sheet and the zinc coated steel sheet. The indentation depth and nugget diameter are used to propose the optimum welding conditions. The weldability is affected by the welding current and welding time for 3-lap spot joint. Meanwhile the expulsions is round to decrease with the increase of electrode force. The optimum welding conditions are presented for 3-lap spot joints of high strength steel sheet and zinc coated steel sheet.

Resistance Spot Welding Characteristics of Mg Alloy Applying Current Waveform Control (전류 파형 제어를 적용한 마그네슘 합금의 저항 점 용접 특성)

  • Choi, Dong-Soon;Hwang, In-Sung;Kim, Dong-Cheol;Ryu, Jae-Wook;Kang, Moon-Jin
    • Journal of Welding and Joining
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    • v.32 no.2
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    • pp.70-75
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    • 2014
  • In automotive industry, applying of Mg alloy to autobody has been issued recently as a light metal. But poor resistance spot weldability of Mg alloy is blocking commercialization. So studies on improving resistance spot weldability of Mg alloy is increasing continuously. For reduce loss of heat input during welding, inverter DC power source is considered because of short rise time to target welding current. But rapid rising of welding current can increase temperature rapidly in nugget and oxide film between electrode and base metal, and that causes generating expulsion on low welding current range. In this study, for increase optimum welding current range and prevent generating expulsion, applicate various types of welding current waveform controls during resistance spot welding. For analysis effects of each current waveform control, acceptable welding current regions according to electrode force and welding time is determined and lobe diagram is derived. In result, pre heat is proposed as optimum type of welding current waveform control.

Short Circuit Waveform Control Type SMAW Welding Power Source Development and Characteristic Evaluation (단락파형제어형 SMAW용 용접전원 개발 및 특성평가)

  • Yang, Hyun-Min;Ryoo, Hoi-Soo;Hyun, Soong-Keun
    • Journal of Welding and Joining
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    • v.34 no.3
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    • pp.40-46
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    • 2016
  • The digital controlled SMA welding power source having the hot start current and short circuit waveform control was developed. The inverter power controller was used an analog circuit and the short circuit waveform controller was developed using a 8-bit MCU. For the evaluation of the developed SMA welding power source it were compared with a domestic welding power sources. Using the high titanium oxide type and low hydrogen type electrodes, the characteristics of hot start and short circuit was evaluated. Developed SMA welding power source shows good start performance. Also, arc stability and low current weldability were improved by the short circuit waveform control.

전자빔 용접된 고장력 알루미늄 합금 용접부의 고온균열 발생 및 특성에 관한 연구

  • 김성욱;김경민;윤의박;이창희
    • Laser Solutions
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    • v.4 no.1
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    • pp.39-48
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    • 2001
  • This study was performed to evaluate basic characteristics of electron beam weldability for high strength aluminum alloys. The aluminum alloys used were A5083 and A6N01, and A7N01. The principal welding process parameters, such as accelerating voltage, beam current, welding speed and chamber pressure were investigated. The dimension and microstructure of welds were evaluated with OLM, and SEM (EDAX). In addition, weldability variation(cracking) due to process parameters was also evaluated. The degree of cracking in the EB fusion zone appears to be affected mainly by aspect ratio, such that as aspect ratio increases the cracking tendency also increases. The alloying element itself may also affect the hot cracking resistance, but its role is considered to be indirect effect such that the relatively higher vaporization pressure elements of Zn and Mg give deeper weld penetration and thus results in greater cracking tendency.

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Characteristics of Butt Welded AZ31 Magnesium Alloy with Laser Welding Conditions (레이저 용접조건에 따른 AZ31 마그네슘합금 맞대기 용접부의 특성)

  • Kim, Jong-Do;Lee, Jung-Han;Kim, Jang-Soo
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.4
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    • pp.517-523
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    • 2009
  • Magnesium alloys have many advantages such as a low density, high strength/weight ratio and well recycle. And joining process is absolutely necessary to expand the field of application of magnesium alloy. The main problems of conventional process such as arc welding for magnesium alloy are the inflammability, a tendency toward crack formation and the appearance of porosity during solidification. Laser welding technology is a promising means for overcoming these difficulties. This study is related to the laser weldability of AZ31 magnesium alloy, an all-purpose wrought alloy with good strength and ductility. The effect of welding conditions on the weldability of butt joints was examined. Also, the mechanical properties of butt welded joints were investigated by tensile test and hardness test.

Evaluation of Resistance Spot Welding Weldability of Aluminum Alloy 5000 Series (SPOT 용접을 이용한 알루미늄계 합금의 용접성 평가)

  • 고준빈;염동빈;최병길;이성구;김엄기
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.3
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    • pp.8-13
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    • 2002
  • In order to obtain the basic informations for the development of high strength and high weldability aluminum alloy sheets, the experimental study was carried out to evaluate resistance spot welding characteristics and welding parameters (welding current, welding time, electrode force) far the aluminum alloy sheets. The mechanical properties of spot weld of aluminum alloy were evaluated by tensile shear test and by peel test at room temperature and also the welding possible zone was established through variation of current electrode force and welding time.

High Current Arc Welding Technology of Aluminum Alloy (알루미늄 합금의 대전류 아크용접 기술)

  • Choi, Young-Bae;Kang, Mun-Jin;Kim, Dong-Cheol;Hwang, In-Sung
    • Journal of Welding and Joining
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    • v.31 no.1
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    • pp.21-25
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    • 2013
  • Aluminum alloy, Al5083-O, is one of candidate materials for the LNG storage tank, because of its excellent weldability, cryogenic characteristics, and corrosion resistance. The good weldability of Al5083-O is very important in LNG storage tank manufacturing. In this study, high current metal inert gas(MIG) welding process was used to get one pass welding of thick plate aluminum alloy. Bead on plate(BOP) welding was performed to evaluate the effect of welding conditions on the height of bead and depth of penetration. The optimum welding conditions were derived to get one pass welding of the thickness of 14.5mm. The mechanical properties of the welded joint were evaluated. The cross-sectional macro test, tensile test, and bending test satisfied the class rule.