• Title/Summary/Keyword: Weld Toughness

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Behavior of Fracture Deviation in the Impact Test of Narrow Laser Welds (충격 시험시 발생하는 레이저 용접부의 파괴 이탈 현상)

  • Na, Il;Kim, Jae-Do
    • Proceedings of the KWS Conference
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    • 1993.05a
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    • pp.120-124
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    • 1993
  • The Charpy V impact test on subsize was performed on narrow laser welds of low carbon steel sheets, joined by using a continuous wave 3kW CO$_2$ laser. Under certain conditions, a bimodal fracture behaviour has been experienced in Charpy V impact test of narrow laser beam welds. Deviation of the fracture path from the fusion zone into the base metal was dominated at high test temperature. It can be seen that the deviation always occurred after ductile initiation. If the deviation occurs on a small testing specimen, the same trend would happen on the actual laser welded structure. Fracture will then propagate through the base material even if the weld metal has low toughness.

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TMCP 강의 용접열영향부 인성에 관한 연구

  • 신민태;윤중근;김희진
    • Journal of Welding and Joining
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    • v.4 no.3
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    • pp.43-49
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    • 1986
  • Weldability of the TMCP steel manufactured by controlled rolling followed by accelerated cooling process was investigated. For comparison, two other steel plates produced by different manufacturing processes were selected; normalized and controlled rolled. Tandem submerged arc welding with both side one run technique was carried out. The results of this study can be summarized as follows; TMCP steel having the lowest carbon equivalent shows the best combination of mechanical properties, not only in the base metal but also in the heat affected zone. In the HAZ, the accelerated colling effect imarted on the trengthis releved by the weld thermal cycles, and thus the strength of the welded joint decrease substantially accompanied with the fracture in the HAZ. On the other hand, not only the softening but the fine microstructure can preserve the high toughness of TMCP steel in the HAZ.

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A Simple Finite Element Modeling Method for Leak-Before-Break Crack Analysis of Pipe with Overlay Dissimilar Metal Weldments (이종금속 오버레이 용접 배관의 파단전누설균열 해석을 위한 단순 유한요소 모델링 방법)

  • Kim, Maan Won;Park, Young Sup
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.9 no.1
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    • pp.70-76
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    • 2013
  • Several finite element models for the leak-before-break (LBB) assessment of overlay dissimilar metal weldment were constructed and analyzed to develop a simple finite element modeling method. The J-integral, crack opening displacement (COD) and J-integral distribution along the crack front in thickness direction due to the applied moment were obtained from the analysis results of the constructed finite element models, and studied compared to the previous literatures. It is concluded that the modeling with base material only is simple and produces a slightly conservative results compared to the complex modeling composed with weld metal and base metal in the calculation of J-integrals and COD values which are used for the calculation of fracture toughness and postulated leakage crack length respectively.

The Characteristic of Fatigue Crack Propagation of Laser Welded Sheet Metal for Automobile Body Panel (자동차 차체제작용 레이저 용접 판재의 피로균열 전파 특성)

  • 곽대순;권윤기;오택열;이경엽;강연식
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.3
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    • pp.181-189
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    • 2001
  • For the Tailor Welded Blank sheet used fur automobile body panel, the characteristics of fatigue crack propagation behavior were studied. The thickness of specimen was machined to be same (0.9+0.9mm) and different (0.9+2.0mm). As a base test, mechanical properties around welding zone were examined. The results indicated that there were no significant decreases in mechanical properties, but hardness around welding bead is 2.3 times greater than base material. The crack propagation rate was noticeably decreased around welding line and rapidly increased as it passed by welding line. Reviewing the shape of the crack propagation, crack width around welding line was wide around the welding zone due to retardation of crack growth, but it became narrow passing welding line due to decreased toughness. Elasto-Plastic analysis was performed by finite element analysis fur explaining the test results.

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Overview of Research Trends and Problems on Cr-Mo Low Alloy Steels for Pressure Vessel (압력용기용 Cr-Mo 계 저합금 강의 개발동향 및 재료적 문제점)

  • Chi, Byung-Ha;Kim, Jeong-Tae
    • Proceedings of the KSME Conference
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    • 2000.11b
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    • pp.67-76
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    • 2000
  • Cr-Mo low alloy steels have been used for a long time for pressure vessel due to its excellent corrosion resistance, high temperature strength and toughness. The paper reviewed the latest trends on material development and some problems on Cr-Mo low alloy steel for pressure vessel, such as elevated temperature strength, hardenability, synergetic effect between temper and hydrogen embrittlement, hydrogen attack and hydrogen induced disbonding of overlay weld-cladding.

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Effect of Water-Cooling of Opposite SIde Caused by the Welding of Hull Internal on Weld Properties (이면 수냉이 용접부 물성에 미치는 영향)

  • 서창교;구연백;최승면
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.203-205
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    • 2004
  • Welding sometimes should be done inside-hull after launching. The opposite side is contacted sea-water In this case, it should be a concern that the cooling rate expected very rapid may deteriorate microstructures, and hence these microstructures are hardened, cracking happens, or toughness would be impaired. Therefore, a test program simulating the situation has been planned and welded using the ship class materials (AH32, EH36) with the related welding consumables (E71Tl-1, E81Tl-K2) and then carried out to investigate the effect of cooling rate on weldments quality. Based on the test results, it could be concluded that the welds of which the opposite side of arc is exposed to wet or flowing water are not affected by rapid cooling.

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Overview of Research Trends and Problems on Cr-Mo Low Alloy Steels for Pressure Vessel (압력용기용 Cr-Mo 계 저합금 강의 개발동향 및 재료적 문제점)

  • Chi, Byung-Ha;Kim, Jeong-Tae
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.67-76
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    • 2000
  • Cr-Mo low alloy steels have been used for a long time for pressure vessel due to its excellent corrosion resistance, high temperature strength and toughness. The paper reviewed the latest trends on material development and some problems on Cr-Mo low alloy steel for pressure vessel, such as elevated temperature strength, hardenability, synergetic effect between temper and hydrogen embrittlement, hydrogen attack and hydrogen induced disbonding of overlay weld-cladding.

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A Study on Fatigue Characteristics of Dissimilar Spring Steel(SUP9A)-SM25C by Friction Welding (스프링강(SUP9A)-SM25C의 이종재 마찰용접 피로특성에 관한 연구)

  • 정석주;이기중
    • Journal of the Korean Society of Safety
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    • v.16 no.3
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    • pp.19-25
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    • 2001
  • The friction-welding SM25C is a substitute for the suing steel that is utilized in the machinery, airplane, and automobile, ok. This substitution would provide reduction of material and weight of welding parts. From the result we found that the strength of the friction welded joint was 529-617MPa and the toughness 1.2 times higher than that of the base metal. The optimal condition of friction welding was found as follows : n=2000rpm, $P_1$=68㎫, $P_2$=137MPa, $t_2$=2sec, $t_1$=2-4sec, Considering the strength, the hardness, and the reduction of area in the friction welding, the fiction welding using SUP9A and SM25C was found to cause no problem in on-the-job application.

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Fracture Characteristics of D 3507 and D 3631 City Gas Steel Pipes (도시가스용 D3507 및 D3631 강관의 파괴특성)

  • 박재학;김한국;신규인;김만원
    • Journal of the Korean Society of Safety
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    • v.16 no.4
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    • pp.39-46
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    • 2001
  • It is noted that KS D 3507 pipe steel has several problems when it is used as a city gas pipe at medium pressure. So new pipe steel, KS D 3631, was developed in order to be used as a pipe for medium and low pressure and now it is being substituted for D 3507. In this study, several mechanical tests, such as tensile test, microhardness test, and Charpy impact test were conducted to get material properties of D 3507 and D 3631 pipe steels. And also microstructures at the weld and heat affected zones were observed for the two materials. From the Charpy test results $K_{IC}/$ was estimated for the upper and lower shelf and the critical crack length is calculated for supposed axial semi-elliptical surface cracks. And the burst pressure is estimated as a function of wear depth for a defective D 3631 pipe by using the finite element method. The burst pressure is also calculated for pipes with an axial crack by using the published equations.

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The Study of Quality Evaluation on Dissimilar Material Friction Welding of Poly-urethane Foaming Machine Components (폴리우레탄 발포기 부품 이종재 마찰용접의 품질 평가에 관한 연구)

  • Yang, Yong-Mo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.6
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    • pp.75-81
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    • 2012
  • Dissimilar material friction welding such as STD11 and SCM440, we are considering of such things as strength and tenacity of welding interface, which consist of friction welding rotation frequency, friction heating pressure, upset forging-pressure, friction heating time, and upset forging-pressure time. From the study, obtaining the interrelationship between welding condition and quality(toughness, tenacity), we can set the best range of welding condition. while performing acoustic emission examination for the nondestructive evaluation, we can deduce the interrelationship among total acoustic emission counts, friction welding variable, and quality during friction welding, which can solve the manufacturing difficulty and enhance the economic value.