• Title/Summary/Keyword: Weld Formation

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Recent Trends of the Material Processing Technology with Laser - ICALEO 2014 Review - (레이저를 이용한 소재가공기술 동향 - ICALEO 2014를 중심으로 -)

  • Lee, Mokyoung
    • Journal of Welding and Joining
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    • v.33 no.4
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    • pp.7-16
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    • 2015
  • New lasers such as high power, high brightness and short wavelength laser are using diverse industry. Also new technologies are developing actively to solve various issues such as spattering, process monitoring, deep penetration and key-hole stability. ICALEO is the international congress where recent technology for laser material processing and laser system are present. At 2014, it was held at San Diego in USA and more than 260 papers were presented from 28 country. The effect of the laser beam shape such as Gaussian like and top-hat was investigated on acoustic emission signal and pore formation in welding. Inline penetration depth was measured with ICI(Inline Coherent Imaging) technique and the data was verified with real time X-ray image on laser welding. The laser welding performance at low pressure environment was evaluated for the thick plate alloy steel. UV laser was used to weld various metals such as Cu, Aluminum, steel and stainless steel. The effect of the wavelength of the laser on the formation of the wave at the wall of the key-hole front and the absorptivity was investigated.

Effects of Welding Conditions and Material Arrangement on Tensile Properties of Friction Stir Lap Welded of Dissimilar Al Alloy, A5J32/A5052 (A5J32/A5052 이종 알루미늄 합금 겹치기 마찰교반접합부의 인장성질에 미치는 재료배열 및 접합조건의 영향)

  • Yoon, Tae-Jin;Kang, Myung-Chang;Kang, Chung-Yun
    • Journal of Powder Materials
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    • v.20 no.4
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    • pp.302-307
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    • 2013
  • A5J32-T4 and A5052-H32 dissimilar aluminum alloy plates with thickness of 1.6 and 1.5 mm were welded by friction stir lap welding (FSLW). The FSLW were studied using different probe length tool and various welding conditions which is rotation speed of 1000, 1500 rpm and welding speed of 100 to 600 mm/min and material arrangement, respectively. The effects of plunge depth of tool and welding conditions on tensile properties and weld nugget formation. The results showed that three type nugget shapes such as hooking, void, sound have been observed with revolutionary pitch. This plunge depth and material arrangement were found to effect on the void and hooking formation, which in turn significantly influenced the mechanical properties. The maximum joint efficiency of the FSLWed plates was about 90% compared to base metal, A5052-H32 when the A5052-H32 was positioned upper plate and plunge depth was positioned at near interface between upper and lower plates.

Effect of Assist Gas on Laser Induced Plasma and Bead Formation in Welding of Structural Steel by CW Nd:YAG Laser (철강재료 용접에서 보조가스가 레이저플라즈마와 용입특성에 미치는 영향)

  • 김기철;신현준
    • Journal of Welding and Joining
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    • v.20 no.3
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    • pp.109-115
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    • 2002
  • In this study high power Nd:YAG laser welding of structural steel was investigated. For the test steel blocks of $50{\times}50{\times}200mm$ were cut and machined, and bead-on-plate weld was made on the machined surface. Argon, nitrogen, helium, dry air or mixed gases were used to find the effect of shielding conditions on the bead formation. Results demonstrated that there were Fe I rich region and Fe II rich region in the laser induced plasma column based on the spectral analysis with S-2000 field spectrometer The Fe I region was located at the root of the column near keyhole opening. On the other hand, Fe II region was found at the middle of the plasma column. In the Nd:YAG laser welding, Fe I region emitted continuum which had peak value at wave length of around 710nm, and Fe II region had the peak at 580nm. In the welding of steel by $CO_2$ laser, however, no continuum was observed. There showed two groups of strong spikes in the $CO_2$ laser welding; the first group was displayed at the wave band of 450-560nm. This spike group emitted stronger intensity of light and sharper peaks than those group at 680-800nm.

Studies on CFST column to steel beam joints using endplates and long bolts under central column removal

  • Gao, Shan;Yang, Bo;Guo, Lanhui;Xu, Man;Fu, Feng
    • Steel and Composite Structures
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    • v.42 no.2
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    • pp.161-172
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    • 2022
  • In this paper, four specimens of CFST column joints with endplates and long bolts are tested in the scenario of progressive collapse. Flush endplate and extended endplate are both adopted in this study. The experimental results show that increasing the thickness of the endplate could improve the behavior of the joint, but delay the mobilization of catenary action. The thickness of the endplate should not be relatively thick in comparison to the diameter of the bolts, otherwise catenary action would not be mobilized or work effectively. Effective bending deformation of the endplate could help the formation and development of catenary action in the joints. The performance of flexural action in the joint would affect the formation of catenary action in the joint. Extra middle-row bolts set at the endplates and structural components set below the bottom beam flange should be used to enhance the robustness of joints. A special weld access hole between beam and endplate should be adopted to mitigate the chain damage potential of welds. It is suggested that the structural components of joints should be independent of each other to enhance the robustness of joints. Based on the component method, a formula calculating the stiffness coefficient of preloaded long bolts was proposed whose results matched well with the experimental results.

Modeling of Metal Transfer in GMA Welding Process (용융부의 형상을 고려한 GMA 용접 공정의 금속이행 모델링)

  • 이강희;최상균;유중돈
    • Journal of Welding and Joining
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    • v.13 no.2
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    • pp.115-121
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    • 1995
  • As the metal transfer in the GMAW process affects the weld quality and productivity, the mechanism of molten formation and detachment has been investigated at various welding conditions. The force balance and pinch instability models have been widely used to analyze the metal transfer in the globular and spray modes, respectively A new approach is proposed in this work by minimizing the energy of molten drop system. Effects of the surface tension, gravity, electromagnetic and drag forces are considered with no presumed molten drop geometry. Effects of various welding conditions on the metal transfer are explained. The results show that the proposed mode can be applied to the globular and spray transfer modes. When compared with other models, results of the proposed model show better agreements with the available experimental data, which demonstrates the validity of the present model.

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Seam Welding of Amorphous Metal with Nd:YAG laser (Nd:YAG 레이저를 이용한 비정질재료의 심(seam) 용접)

  • 이건상
    • Laser Solutions
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    • v.3 no.2
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    • pp.45-51
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    • 2000
  • In this paper, the possibilities and the limits of the laser seam welding were studied to utilize the advantageous properties of amorphous metal foils. For the conventional welding method, the high heat transfer makes the crystallized zone of the work material unavoidable. The laser is able to weld the amorphous metal without a crystallized zone, because heat transfer is limited within a very small restricted volume. The crystallized zone is restricted in the neighbor of welding spot and not in the melting area. This can be proved directly by the etching and indirectly by the tensile shear test, micro hardness test and bending test. The overlapping of welding bead could form the formation of wider and thicker amorphous zone.

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Mechanical Properties of High Strength Hot Strips For Line Pipe Application (라인파이프용 고강도 열연강판의 기계적 성질)

  • 김문수;김준성;강기봉;노광섭
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.383-389
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    • 1999
  • The purpose of this study was to investigate the effects of alloying and rolling condition on the mechanical properties and to develop high strength line pipe steels with good toughness. Tests were carried out by the laboratory experiments followed by mill trials and mass production. It was found that a small addition of microalloying elements, such as Nb, V with Mo or Ti remarkably increased the strength and toughness of hot strips. The optimum condition of thermomechanical rolling on low carbon microalloyed steel improved the toughness through the formation of a fine and uniform microstructure. Based on this mill trials following the fundamental research, the production technology of line pipe steels, grade X70∼X100 with high toughness, has been established. These grade steels exhibit excellent low temperature toughness (vTs= under -80$^{\circ}C$) and sufficient strength in both the base metal and the ERW seam weld position, respectively.

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Weldability of $620^{\circ}C$ Grade High Cr Ferrite Cast Steel for Turbine Casing ($620^{\circ}C$급 터빈 케이싱용 고Cr 페라이트강의 용접성)

  • Byeon Ji-Cheol;Bang Guk-Su;Gwon Hui-Gyeong;Ji Byeong-Ha
    • Proceedings of the KWS Conference
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    • 2006.05a
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    • pp.274-276
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    • 2006
  • Weldability of high Cr ferritic steel for $620^{\circ}C$ grade turbin casing were investigated. The effect of carbon content on the cold and hot cracking susceptibility and HAZ softening was determined. The cast steel with higher carbon content showed higher HAZ hardness because of the dissolution of cabonitrides during welding thermal cycle. Moreover, it showed higher solidification cracking sensitivity because of the little S-ferrite formation in weld metal. Both steels showed HAZ softening at $900^{\circ}C$ peak temperature after PWHT.

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Microstructures and characteristics of friction stir welded 304 stainless steel (304 스테인레스강 FSW부의 조직 및 특성)

  • ;Yutaka S. Sato;Hiroyuki Kokawa;Kazutaka Okamoto;Satoshi Hirano;Masahisa Inagaki
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.156-158
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    • 2004
  • The microstructural evolution in a 304 stainless steel weld during FSW was examined. The SZ and TMAZ showed typical dynamically recrystallized and recovered microstructures, respectively, The microstructural observation revealed that sigma phase was formed at the advancing side of the stir zone. A possibility was suggested that the rapid formation of the sigma phase is related to the transformation of austenite to delta-ferrite in the stir zone, from introduction of high strain and dynamic recrystallization during FSW.

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Development of an algorithm for Controlling Welding Bead Using Infrared Thermography (적외선 카메라를 이용한 용접비드를 제어하기 위한 알고리즘 개발)

  • ;;;;;Y.Prasad
    • Journal of Welding and Joining
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    • v.18 no.6
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    • pp.55-61
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    • 2000
  • Dynamic monitoring of weld pool formation and seam deviations using infrared vision is described in this paper. Isothermal contours representing heat dissipation characteristics during the process of arc welding were analysed and processed using imaging techniques. Maximum bead width and penetration were recorded and the geometric position in relation to the welding seam was measured at each sampling point. Deviations from the desired bead geometry and welding path were sensed and their thermographic representations were digitised and welding path were sensed and their thermographic representations were digitised and subsequently identified. Evidence suggested that infrared thermography can be utilized to compensate for inaccuracies encountered in real-time during robotic arc welding.

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