• 제목/요약/키워드: Weld Depth

검색결과 157건 처리시간 0.022초

비파괴 계장화 압입시험을 이용한 저항 점용접부 물성 평가 (Evaluation of Mechanical Properties by Using Instrumented Indentation Testing for Resistance Spot Welds)

  • 최철영;김준기;홍재근;염종택;박영도
    • 한국분말재료학회지
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    • 제18권1호
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    • pp.64-72
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    • 2011
  • Nondestructive instrumented indentation test is the method to evaluate the mechanical properties by analyzing load - displacement curve when forming indentation on the surface of the specimen within hundreds of micro-indentation depth. Resistance spot welded samples are known to difficult to measure the local mechanical properties due to the combination of microstructural changes with heat input. Particularly, more difficulties arise to evaluate local mechanical properties of resistance spot welds because of having narrow HAZ, as well as dramatic changed in microstructure and hardness properties across the welds. In this study, evaluation of the local mechanical properties of resistance spot welds was carried out using the characterization of Instrumented Indentation testing. Resistance spot welding were performed for 590MPa DP (Dual Phase) steels and 780MPa TRIP (Transformation Induced Plasticity) steels following ISO 18278-2 condition. Mechanical properties of base metal using tensile test and Instrumented Indentation test showed similar results. Also it is possible to measure local mechanical properties of the center of fusion zone, edge of fusion zone, HAZ and base metal regions by using instrumented indentation test. Therefore, measurement of local mechanical properties using instrumented indentation test is efficient, reliable and relatively simple technique to evaluate the tensile strength, yield strength and hardening exponent.

용접부의 결함이 소구경배관의 공진 주파수에 미치는 영향 분석 (Analysis of the Effect of Small-Bore Piping Resonance Frequency on Defect of Welding Area)

  • 윤민수;송기오;이재민;하승우;조선영
    • 한국안전학회지
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    • 제33권5호
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    • pp.9-14
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    • 2018
  • The piping system of a nuclear power plant plays a role of transferring high energy fluid to equipment and various devices. The safety and soundness of these piping systems are very closely related to the operability of the power plant. In the case of a welded part of a small diameter pipe, it may grow as a microcrack due to a lack of penetration, and it may grow to a size that affects the safety of the pipe due to the influence of mechanical vibration and fatigue load. Resonance refers to an increase in energy as the natural frequency of an object coincides with the frequency applied to the external force. When this resonance occurs, the frequency is the resonance frequency. In this study, when defects exist in the welds of small diameter pipe, the natural frequency of the pipe changes and resonance may occur. Since these resonances are likely to cause fatigue damage to the piping, resonance frequency changes due to the size and shape of the defects are analyzed and evaluated. As a result of the vibration test, the resonance frequency tended to decrease as the depth of the defect deepened, and the influence was larger when the defect existed at the bottom of the top of the trough. Also, it was confirmed that the Transverse cracks had an effect on the resonance frequency in the presence of the cracks in the weld bead, compared to the longitudinal cracks. As a result of this study, it is expected that the cause of the defect and the condition of the pipe can be monitored because the resonance frequency tendency according to the shape of the crack is analyzed.

Cyclic performance and design recommendations of a novel weak-axis reduced beam section connection

  • Lu, Linfeng;Xu, Yinglu;Liu, Jie;Lim, James B.P.
    • Steel and Composite Structures
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    • 제27권3호
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    • pp.337-353
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    • 2018
  • In previous weak-axis moment connection tests, brittle fracture always initiated near the edge of the beam flange groove weld due to force flow towards the stiffer column flanges, which is the opposite pattern as strong-axis moment connections. As part of the China NSFC (51278061) study, this paper tested two full-scale novel weak-axis reduced beam section moment connections, including one exterior frame connection specimen SJ-1 under beam end monotonic loading and one interior frame joint specimen SJ-2 under column top cyclic loading. Test results showed that these two specimens were able to satisfy the demands of FEMA-267 (1995) or ANSI/AISC 341-10 (2010) without experiencing brittle fracture. A parametric analysis using the finite element software ABAQUS was carried out to better understand the cyclic performance of the novel weak-axis reduced beam section moment connections, and the influence of the distance between skin plate and reduced beam section, a, the length of the reduced beam section, b, and the cutting depth of the reduced beam section, c, on the cyclic performance was analyzed. It was found that increasing three parametric values reasonably is beneficial to forming beam plastic hinges, and increasing the parameter a is conducive to reducing stress concentration of beam flange groove welds while increasing the parameters b and c can only reduce the peak stress of beam flange groove welds. The rules recommended by FEMA350 (2000) are suitable for designing the proposed weak-axis RBS moment connection, and a proven calculation formulation is given to determine the thickness of skin plate, the key components in the proposed weak-axis connections. Based on the experimental and numerical results, a design procedure for the proposed weak-axis RBS moment connections was developed.

ERW강관에서 홈부식의 가속화에 미치는 유동의 영향에 관한 연구 (Study on the Effects of Flows on the Acceleration of the Grooving Corrosion in the ERW Pipe)

  • 김재성;김용;이보영
    • Journal of Welding and Joining
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    • 제26권4호
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    • pp.85-91
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    • 2008
  • The grooving corrosion is caused mainly by the different microstructures between the matrix and weld which is formed during the rapid heating and cooling cycle in welding. By this localized corrosion reaction of pipes, it evolves economic problems such as the early damage of industrial facilities and pipe lines of apartment, and water pollution. So lots of researches were carried out already about grooving corrosion mechanism of ERW carbon steel pipe but there is seldom study for water hammer happened by fluid phenomenon and corrosion rate by flow velocity. In this study, the analysis based on hydrodynamic and fracture mechanics was carried out. ANSYS, FLUENT and STAR-CD were used for confirmation of flow phenomenon and stress on the pipe. As the results, fatigue failure is able to be happened by water hammer and grooving corrosion rate is increased cause by turbulent. Grooving corrosion is happened on the pipe, then friction loss of fluid is occurred from corroded part. Erosion can be happened enough in corroded region of microscopic size that wear "V" form. Also pipe is able to be damaged by water hammer effects because of corroded region is general acting as a notch effects. Corrosion depth was more than half of total thickness, it can be damaged from water hammer pressure.

보 웨브를 볼트 접합한 RBS 철골모멘트접합부의 내진설계 (Seismic Design of Reduced Beam Section (RBS) Steel Moment Connections with Bolted Web Attachment)

  • 이철호;김재훈
    • 한국지진공학회논문집
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    • 제8권3호
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    • pp.87-96
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    • 2004
  • 최근에 수행된 보 플랜지 절취형 (Reduced Beam Section, RBS) 내진 철골모멘트접합부의 실험 결과에 의하면, 보 웨브를 볼트 접합한 시험체는 보 웨브를 용접 접합한 시험체에 비해서 조기에 스캘럽을 가로지르는 취성파단이 발생하는 열등한 내진성능을 보였다. 실험결과에 의할 때, 이러한 접합부 취성파괴가 발생하는 주요 원인은 웨브 볼트의 슬립과 고전 휨이론에 의한 예측과는 전혀 다른 응력 전달메카니즘에 의한 스캘럽 부근의 응력집중 때문으로 사료된다. 이는 고전 휨이론에 기초한 전통적 보 웨브 볼트접합부의 설계법을 재검토할 필요가 있음을 시사하는 것이다. 본 연구를 통하여 고전 휨이론에 기초한 현행의 보 웨브 설계법에 문제가 있음을 지적하였다. 실험 및 해석결과를 바탕으로 RBS 접합부의 실제 응력전달경로에 부합되는 새로운 보 웨브 볼트접합 설계법을 제안하였다.

FATIGUE DESIGN OF BUTT-WELDED TUBULAR JOINTS

  • Kim, D. S.;S. Nho;F. Kopp
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.127-132
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    • 2002
  • Recent deepwater offshore structures in Gulf of Mexico utilize butt welded tubular joints. Application of welded tubular joint includes tendons, production risers, and steel catenary risers. Fatigue life assessment of these joints becomes more critical because the structures to which they are attached are allowed to undergo cyclic and sometimes large displacements around an anchored position. Estimating the fatigue behavior of these tubular members in the design stage is generally conducted by using S-N curves specified in the codes and standards. Applying the stress concentration factor of the welded structure to S-N approach often results in very conservative assessment because the stress field acting on the tubular has a non-uniform distribution through the thickness. Fracture mechanics and fitness for service (FFS) technology have been applied in the design of the catenary risers. This technology enables the engineer to establish proper requirements on weld quality and inspection acceptance criteria to assure satisfactory structural integrity during its design life. It also provides guidance on proper design curves to be used and a methodology for accounting for the effects of non-uniform stress distribution through the wall thickness. An attempt was made to develop set of S-N curves based on fracture mechanics approach by considering non-uniform stress distribution and a threshold stress intensity factor. Series of S-N curves generated from this approach were compared to the existing S-N curves. For flat plate butt joint, the S-N curve generated from fracture mechanics matches with the IIW class 100 curve when initial crack depth was 0.5 mm (0.02"). Similar comparison with API X′ was made for tubular joint.. These initial crack depths are larger than the limits of inspection by current Non-destructive examination (NDE) means, such as Automatic Ultrasonic Inspection (AUT). Thus a safe approach can be taken by specifying acceptance criteria that are close to limits of sizing capability of the selected NDE method. The comparison illustrates conservatism built into the S-N design curve.

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건답직파에서 파종심도와 관개조건에 따른 벼 품종들의 출아특성 (Seedling Emergence of Dry -seeded Rice under Different Sowing Depths and Irrigation Regimes)

  • 이변우;명을재
    • 한국작물학회지
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    • 제40권1호
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    • pp.59-68
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    • 1995
  • 건답직파에서 파종심과 파종후 관개에 의하여 경도를 달리한 조건에서 벼 품종들의 출아와 유아 신장 특성을 비교검토하였다. 우리 나라의 재래도, 샤레벼 및 통일계와 일반계 육성품종, 미국, 이태리, 인도 품종 등을 포함한 46개 품종을 공시하였으며, 파종심은 1, 3, 5cm로 하였고, 파종후 계속 관개를 하지 않은 처리와 파종후 14일에 고랑에 관개를 한 처리를 두었다. 실험은 사양토의 야외 포장에서 실시하였으며 파종 다음날에 B9.2mm의 소나기성 강우가 있었고 그 후는 맑은 날이 지속되었다. 실험기간 30일간의 평균지온은 16. 5C 내외였다. 1. 파종후 토양의 경도는 직선적으로 증가하여 파종후 14일에는 2. 5kg/$cm^2$에 달하였으며 무관개구는 이후 계속 증가하여 4kg/$cm^2$에 이르렀고, 관개구는 관계후 0kg/$cm^2$가까이 까지 낮아졌다가 다시 증가하여 파종후 28일 경에는 2.5kg /$cm^2$에 달하였다. 2. 파종심도에 관계없이 출아율은 관개구가 무관개구보다 높았다. 1cm 파종심에서 품종간 출아율의 차이는 관개구에서는 크지 않았으나 무관개구에서는 차이가 컸다. 우리 나라 육성 품종들은 모두 무관개구에서 출아율이 현저히 낮았는데 이는 출아 속도가 느려 토양의 경화가 상당히 진전된 후에 출아하였기 때문이었다. 3cm와 5cm 파종심에서 출아율은 관개구와 무관개구 사이에 고도로 유의한 상관이 있었는데, 우리 나라 육성품종들은 관개 및 무관개 조건에서 모두 낮은 편에 속하였으며 , Italicona-verneco, Chlnsura Boro, Weld Pally 등이 출아가 양호하였다. 3. 1cm 파종심의 무관개구에서 50%출아일수는 8일~30일의 큰 품종간 변이를 보였는데 Italiconaverneco, Chinsura Boro, Tebonet, 다 다조 등이 10일 내외로 가장 빨랐으며 우리 나라 품종들은 모두 20일 이상으로 출아 속도가 느렸다. 출아속도는 1cm 파종심의 무관개구, 3cm와 5cm 파종심의 관개 및 무관개구의 출아율과 고도로 유의한 부의 상관이 있었다. 4. 제2절간장을 제외한 중배축장, 초엽장, 제1절간장 및 불완전엽장은 파종심간에 고도로 유의한 부의 상관이 있어서 낮은 파종심에서 신장이 잘되는 것은 깊은 파종심에서도 신장이 잘되었다. 중배축장은 제1절간장 및 불완전엽장과는 고도로 유의한 상관이 있었으나 초엽장과는 상관이 없었으며, 불완전엽장과 초엽장간에는 높은 상관이 있었다. 5. 3cm 파종심에서 초엽이 지면을 뚫고 추출한 품종은 Italiconaverneco, Chinsura Boro, Weld Pally 뿐이었고, 5cm 파종심에서는 초엽이 지면을 뚫고 출아하는 품종은 없었으며 Chlnsura Boro가 지면하 0.5cm까지 신장하였을 뿐이었다. 3cm 파종에서 불완전엽이 지면을 뚫고 나오는 품종은 우리 나라의 샤레벼들, 다다조, 미국의 건답직파재배 품종 등이었으며 우리 나라 육성종들은 모두 지중에서 신장이 멈추어 제1본엽이 지중에서 추출하였으며, Scm파종심에서 불완전엽이 지면을 뚫고 나오는 품종은 Chinsura Boro뿐이었고 Nato, Labelle, Weld Pally, Italliconaverneco 등도 지면 가까이 까지 신장하였다. 6. 50% 출아일수는 제2절간장을 제외 한 모든 유아 형질의 신장도와 유의한 부의 상관을 보였는데 가장 높은 상관을 보인 것은 중배축장+제1절간장+불완전옆장이었으며, 다음이 불완전엽장이 었다. 7. 출아율은 중배축장+제1절간장+불완전엽장, 중배축장+초엽 장과 모든 파종심에서 높은 정의 상관을 보여 제1본엽의 추출 위치가 높을수록 출아에 유리하였다, 유아 형질별로 보면 3cm와 5cm 파종심 의 관개구에서는 불완전엽장과의 상관이 가장 높고, 다음이 초엽장, 중배축장의 순으로 높았으나 무관개구에서는 중배축장과의 상관이 가장 높고 다음이 제1절간장, 불완전엽장의 순으로 상관이 높았고 초엽장은 상관이 낮아 토양에 토막이 생기거나 경화되는 조건에서는 중배축과 제1절간이 잘 신장하는 품종이 추출력이 높아 출아에 유리한 것으로 판단되었다.

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