• 제목/요약/키워드: Weld Defects

검색결과 298건 처리시간 0.027초

신경회로망을 이용한 페라이트계 탄소강 용접부의 초음파 신호 인식 향상에 관한 연구 (A Study on the Enhancement of Ultrasonic Signal Recognition in Ferrite Carbon Steel Weld Zone Using Neural Networks)

  • 윤인식;박원규;이원
    • 한국정밀공학회지
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    • 제19권1호
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    • pp.158-164
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    • 2002
  • This paper proposes the optimization of ultrasonic signal recognition in ferrite carbon steel weld zone using neural networks. For these purposes, the ultrasonic signals for defects as porosity, incomplete penetration and slag inclusion in the weld zone are acquired in the type of time series data. And then their applications evaluated feature extraction based on the time-frequency-attractor domain(peak to peak, rise time, rise slope, fall time, fall slope, pulse duration, power spectrum, and bandwidth) and attractor characteristics (fractal dimension and attractor quadrant) etc. The proposed neural networks system in this study can enhances performance of ultrasonic signal recognition.

형상인식을 이용한 압력용기 용접부 결함 특성 분류 (The Classification of U.T Defects in the Pressure Vessel Weld using the Pattern Recognition Analysis)

  • 심철무;주영상;홍순신;장기옥
    • 비파괴검사학회지
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    • 제13권2호
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    • pp.11-19
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    • 1993
  • 원자력발전소의 주요 압력용기 용접부에 대한 초음파검사시 결함의 특성과 형태에 대한 정확한 분류는 원자력 발전소의 안전성을 확보하기 위한 결함평가에 중요한 요소이다. 본 연구에서 초음파검사에서 얻어진 결함신호를 digital signal processing 기법으로 처리하여 결함의 특성과 형태를 구분할 수 있는 feature vector를 추출하고 결함의 형태를 형상 인식법을 사용하여 분류 하였다. Training specimen(slit, hole)의 신호와 testing specimen(crack, slag)의 신호를 구분하기 위한 실험에서 사용된 통계적 pattern recognition algorithm은 minimum distance classifier와 maximum likelihood classifier이다. 이러한 형상 classifier를 이용하여 결함의 특성을 정량적으로 분류하여 결함 평가 능력을 향상시켰다.

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AISI 304L 오오스테나이트 스테인레스 강 용접부 의 Low Cycle Fatigue 거동에 관한 연구 (Low Cycle Fatigue Behaviour of AISI 304L Austenitic Stainless Steel Weldment)

  • 김환태;황선효;남수우
    • Journal of Welding and Joining
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    • 제2권1호
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    • pp.49-57
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    • 1984
  • The influence of weld defect, residual stress and microstructure on the Low Cycle Fatigue(L. C. F.) behaviour of AISI 304L austenitic stainless steel weldment has been studied. The specimens were welded by shielded metal are welding process, post weld heat treated(PWHT) at 900.deg.C for 1.5hrs, and tested under total strain controlled condition at room temperature. The results of the experiment showed that weld defect affected the L.C.F. behaviour of weldment deleteriously compared to the residual stress or microstructure, and it reduced the L.C.F. life about 70-80%. The PWHT exhibited beneficial effect on the L.C.F. behaviour and increased the L.C.F. life about 120%. This enhancement by PWHT was attributed to the removal of residual stress and recovery of weld metal ductility. The cyclic stress flow of as welded specimens showed intermediate cyclic softening, whereas those of heat treated specimens showed continuous cyclic hardening, and this difference was explained in terms of the residual stress removal and dislocation behaviour. Scanning electron microscopy studies of fatigue fracture surface showed that weld defects of large size and near weld surface were detrimental to the L.C.F. behaviour of weldment.

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가스배관 용접부위 부식에 대한 파열압력 평가 (The Evaluation of Burst Pressure for Corroded Weld in Gas Pipeline)

  • 김영표;김우식;이영광;오규환
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.222-227
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    • 2004
  • The failure assessment for corroded pipeline has been considered with the full scale burst test and the finite element analysis. The burst tests were conducted on 762 mm diameter, 17.5 mm wall thickness and API 5L X65 pipe that contained specially manufactured rectangular corrosion defect. The failure pressure for corroded pipeline was measured by burst testing and classified with respect to corrosion sizes and corroded regions - the body, the girth weld and the seam weld of pipe. Finite element analysis was carried out to derive failure criteria of corrosion defect on the pipe. A series of finite element analyses were performed to obtain a limit load solution for corrosion defects on the basis of burst test. As a result, the criteria for failure assessment of corrosion defect within the body, the girth weld and the seam weld of API 5L X65 gas pipeline were proposed.

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원자력 발전 주기기 제작에 적용되는 용접공정 (Welding process for manufacturing of Nuclear power main components)

  • 정인철;김용재;심덕남
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2010년도 춘계학술발표대회 초록집
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    • pp.43-46
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    • 2010
  • As the nuclear power plant has been constructed continuously for several decades in Korea, the welding technology for components manufacturing and installation has been improved largely. Standardization for weld test and qualification was also established systematically according to the concerned code. The welding for the main components requires the high reliability to keep the constant quality level, which means the repeatability of weld quality. Therefore the weld process qualified by thorough test and evaluation is able to be applied for manufacturing. Narrow gap SAW and GTAW process are usually applied for girth seam welding of pressure vessel like Reactor vessel, steam generator, and etc. For the surface cladding with stainless steel and Inconel material, strip welding process is mainly used. Inside cladding of nozzles is additionally applied with Hot wire GTAW and semi-auto welding process. Especially the weld joint having elliptical weld line on curved surface needs a specialized weld system which is automatically rotating with adjusting position of the head torch. The small sized pipe, tube, and internal parts of reactor vessel requests precise weld processes like an automatic GTAW and electron beam welding. Welding of dissimilar materials including Inconel690 material has high possibility of weld defects like a lack of fusion, various types of crack. To avoid these kinds of problem, optimum weld parameters and sequence should be set up through the many tests. As the life extension of nuclear power plant is general trend, weld technologies having higher reliability is required gradually. More development of specialized welding systems, weld part analysis and evaluation, and life prediction for main components should be taken into a consideration extensively.

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초음파 펄스 에코 패턴으로 용접 결함 식별 방법 연구 (Study of the Weld Defects Identification Method by Ultrasonic Pulse Echo Patterns)

  • 김원중
    • 한국산학기술학회논문지
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    • 제14권12호
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    • pp.6114-6118
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    • 2013
  • 본 연구에서는 초음파 탐상시험의 펄스 반사법으로 각각 용접결함에 따른 초음파 펄스파형모형을 연구하였다. 균열은 예리하고 선명한 신호들을 발생한다. 탐촉자를 결함주위로 이동하면 에코높이는 변한다. 긴 균열에서는 탐촉자가 결함 주위를 원형으로 목돌림주사법을 사용하여 탐상하면 에코높이는 급격히 감소한다. 그 에코 봉우리는 바늘과 같이 얇고 날카롭다. 기공은 단일 결함으로부터 발생하는 에코는 예리하고 선명하다 하지만 집단의 기공들은 다수의 반사들이 중첩되고 트레이스가 들쭉날쭉한 에코가 발생한다. 슬래그 개재물은 크랙과 슬래그 결함위치에서 각각 목돌림 주사법을 사용하여 탐상하면 그 에코형상은 어느 정도 차이를 볼 수 있었다. crack은 그 에코높이가 급격히 변하는 반면에 슬래그 개재물은 증가${\rightarrow}$감소${\rightarrow}$증가${\rightarrow}$감소된다. 또한 다수 밀집된 기공의 위치에서 결함은 대표적 에코형상과 같은 잡다한 에코형상은 슬래그에서는 볼 수 없었다. 용입불량은 결함의 에코형상은 크랙과 같이 날카롭고 예리하게 나타났고, crack과 비슷한 에코형상은 갖고 있었다.