• 제목/요약/키워드: Wear resistance performance

검색결과 187건 처리시간 0.024초

Effect of Molecular Weight of Epoxidized Liquid Isoprene Rubber as a Processing aid on the Vulcanizate Structure of Silica Filled NR Compounds

  • Ryu, Gyeongchan;Kim, Donghyuk;Song, Sanghoon;Hwang, Kiwon;Kim, Wonho
    • Elastomers and Composites
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    • 제56권4호
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    • pp.223-233
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    • 2021
  • In this study, epoxidized liquid isoprene rubber (E-LqIR) was used as a processing aid in a silica-filled natural rubber compound to improve the fuel efficiency, abrasion resistance, and oil migration problems of truck and bus radial tire tread. The wear resistance, fuel efficiency, and extraction resistance of the compound were evaluated according to the molecular weight of E-LqIR. Results of the evaluation showed that the E-LqIR compound had a lower chemical crosslink density than that of a treated distillate aromatic extract (TDAE) oil compound because of the sulfur consumption of E-LqIR. However, the filler-rubber interaction improved because of the reaction of E-LqIR with silica and crosslink with the base rubber by sulfur. As the molecular weight of E-LqIR increased, crosslink with sulfur was facilitated, and the filler-rubber interaction improved, resulting in improved abrasion resistance. The fuel efficiency performance of the E-LqIR compound was poorer than that of the TDAE oil compound because of the low chemical crosslink density and hysteresis loss at the free chain end of E-LqIR. However, the fuel efficiency performance improved as the molecular weight of E-LqIR increased.

저항클래딩법을 응용하여 형성된 내마모성 WC-6.5Co 클래딩층의 미크로조직 특성 (Characterization of Microstructure of WC-6.5%Co Cladding Layer by Electric Resistance Welding)

  • 이진우;고준빈;이영호
    • Journal of Welding and Joining
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    • 제25권3호
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    • pp.72-77
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    • 2007
  • This study deals with characterizations of microstructure and wear performance of a cladding layer, product on 1.9 mm-thick mild steel plate by the electric resistance welding, of composite metal powder of Coarse WC-6.5%Co and high carbon alloy (SHA). The cladding layer was examined and tested for microstructural features, chemical composition, hardness, and bondability. The cladding layer have two different matrix were observed by an optical microscope and EPMA. The one was the coarse WC-6.5Co structure. The other was the melted SHA with surrounding the WC-6.5Co structure. The hardness of WC-6.5Co was 1210HV. The hardness of SHA was 640HV.

표면개질 기술에 의한 Cu 기반 바이메탈의 인장강도, 스크래치 저항성 및 트라이볼로지 성능 향상 (Improvement in Tensile Strength, Scratch Resistance and Tribological Performance of Cu-based Bimetals by Surface Modification Technology)

  • 카림바예프 루슬란;아마노프 아웨즈한
    • Tribology and Lubricants
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    • 제37권3호
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    • pp.83-90
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    • 2021
  • In this study, an ultrasonic nanocrystal surface modification (UNSM) was used to improve the mechanical properties, scratch resistance and tribological performance of Cu-based bimetals, which are usually used to manufacture sliding bearings and bushings for internal combustion engines (ICEs). Two different Cu-based bimetals, namely CuPb10Sn10 and CuSn10Bi7, were sintered onto a low carbon steel substrate. The mechanical properties and dry tribological performance using a tensile tester and micro-tribo tester were evaluated, respectively. The scratch resistance was assessed using a micro-scratch tester at an incremental load. The tensile test results showed that the yield strength (YS) and ultimate tensile strength (UTS) of both Cu-based bimetals increased after UNSM. Furthermore, the scratch and tribological tests results revealed that the scratch resistance and tribological performance of both Cu-based bimetals were improved by the application of UNSM. These improvements were mainly attributed to the eliminated pores, increased hardness and reduced roughness after UNSM. CuSn10Bi7 demonstrated better mechanical properties, scratch resistance and tribological performance than CuPb10Sn10. It was found that the presence of Bi in CuSn10Bi7 formed a Cu11Bi7 intermetallic phase, which is harder than Cu3Sn. Hence, CuSn10Bi7 demonstrated higher strength and wear resistance than CuPb10Sn10. In addition, a CuSn10Bi7 formed both SnO2 and Bi2O3 that prevented adhesion and improved the tribological performance. It can be expected that under dry tribological conditions, ICEs can utilize UNSM bearings and bushings made of CuSn10Bi7 instead of CuPb10Sn10 under oil-lubricated conditions.

착용쾌적성이 향상된 방탄복 개발과 성능평가 (Development and Performance Evaluation of Body Armor for Wear Comfort Enhancement)

  • 김소영;이예진;홍경희
    • 한국의류학회지
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    • 제36권10호
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    • pp.1050-1057
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    • 2012
  • This study helps develop a cool body armor that maintains a tight-fit configuration to the body surface and evaluates the performance of newly developed body armor in a wear test. Three types of body armor were used for evaluation. One was a tight fitting body armor that was constructed to improve the degree of fit and ease of movement for Korean soldier using 3D technology. Another was ventilating body armor with attached spacers on the shoulder to reduce the thermal stress on the soldier. The third was a prevailing body armor produced by a Korean body armor company. In order to evaluate the performance of the body armor, a human wear test, a thermal mannequin test, and computational fluid dynamics (CFD) were executed. Five subjects participated in the wear test. Subjective wear sensation, total amount of sweat and dynamic change of clothing microclimate were observed during and after exercise on a treadmill; subsequently, it was found that subjects rated tight fitting body armor and ventilating body armor lighter, drier, and easier to move than the conventional body armor (p<.05). Total amount of sweat was the least in the case of ventilating body armor. The thermal resistance and vapor resistance of the ventilating body armor were improved remarkably. In addition, the skin temperature of the ventilating body armor with spacers was lower than the tight fitting body armor by at least $1^{\circ}C$ in the CFD result. It is noted that thermal-wet comfort of the 3D body armor with ventilating feature is superior to the conventional body armor, especially when the ventilating channel is not closed due to a backpack.

Tribological Improvement of Lubricants Using Silicone Rubber Powders in Hydrogen Compressors

  • Sung-Jun Lee;Chang-Lae Kim
    • Tribology and Lubricants
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    • 제40권3호
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    • pp.78-83
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    • 2024
  • The development of eco-friendly alternative energy sources has become a global priority owing to the depletion of fossil fuels and an increase in environmental concerns. Hydrogen energy has emerged as a promising clean energy source, and hydrogen compressors play a crucial role in the storage and distribution of compressed hydrogen. However, harsh operating conditions lead to the rapid deterioration of conventional lubricants in hydrogen compressors, thereby necessitating the development of advanced lubrication technologies. This study introduces micrometer-sized silicone rubber powders as lubricant additives to enhance the lubrication performance of hydraulic oils in hydrogen compressors. We prepare silicone rubber powders by varying the ratio of the silicone rubber base to the curing agent and investigate their effects on interfacial properties, friction behavior, and wear characteristics. The findings reveal that the incorporation of silicone rubber powders positively influences the surface affinity, wettability, friction reduction, and wear resistance of the lubricants on the 304SS substrate. Moreover, we identify the optimal lubricant formulations, with a 15:1 ratio demonstrating the most effective friction reduction and a 5:1 ratio exhibiting the highest wear resistance. The controlled surface modification by the silicone rubber powder and the enhanced interfacial characteristics of the powder-containing lubricants synergistically contribute to the improved lubrication performance. These results indicate the potential of silicone rubber powder additives for the development of long-life lubrication solutions for hydrogen compressors and related applications, ultimately contributing to the advancement of sustainable energy technologies.

Effect of an temperatures of post-spray heat treatment on wear behavior of $8%Y_2O_3-ZrO_2$ coating

  • Chae, Y.H.;Kim, S.S.
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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    • pp.181-182
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    • 2002
  • Most recent, Plasma ceramic spray is used on parts of tribosystem, has been investigated on the tribological performance. The application of ceramic coatings by plasma spray has become essential in tribosystems to produce better wear resistance and longer life in various conditions. The purpose of this work was to investigate the wear behavior of $8%Y_2O_3-ZrO_2$ coating due to temperatures of post-spay heat treatment. The plasma-sprayed $8%Y_2O_3--Zirconia$ coating was idiscussed to know the relationship between phase transformations and temperatures of post- spray heat treatment. Wear tests was carried out with ball on disk type on normal load of 50N, 70N and 90N under room temperature. The transformation of phase and the value of residual stress were measured by X-ray diffraction method(XRD). Tribological characteristics and wear mechanisms of coatings was observed by SEM. The tribologieal wear performance was discussed a point of view for residual stress. Consequently. post-spray heat treatment plays an important role in decreasing residual stress. Residual stress in coating system has a significant influence on the wear mechanism of coating.

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이온주입 제어에 의한 재료특성 개선에 관한 연구 (A Study on Improvement of Material Characteristics by Control of Ion Implantation)

  • 양영준;이치우;후지타 카즈히사
    • Journal of Advanced Marine Engineering and Technology
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    • 제32권8호
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    • pp.1178-1184
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    • 2008
  • In this study, techniques of ion implantation were used in order to improve the characteristics of metal materials such as the oxidation and wear resistant. In particular it is necessary to develope their oxidation and wear resistant that could be used in severe environmental conditions. There are mainly two elementary technologies including ion implantation and/or thin film coating. Ion implantation method was performed for surface modification. As a result, it was found that some ion implantations methods such as Nb, high-temperature Nb ion implantation and Nb+C combined implantation are somewhat effective for improving the oxidation resistance of TiAl alloy. Furthermore, the fluorine PBII treatment is more effective for improving the oxidation resistance of the TiAl alloy with three-dimensional shapes. The implantation of boron ion into thin film of TiN was also effective for improving the properties of materials like high temperature wear resistance. TiCrN film was applied to the actual seal ring for steam turbines, and it was observed that its sliding property showed a successfully good performance.

GNP 첨가 탄소복합재료의 제조 및 마모 특성 평가 (Fabrication and Performance Evaluation of Carbon Fiber/Graphene Nano-Platelets Composites for Wear Resistance Application)

  • 박승빈;박진철;조창우;송정일
    • 한국재료학회지
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    • 제25권10호
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    • pp.531-536
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    • 2015
  • GNPs have several excellent mechanical properties including high strength, a good young's modulus, thermal conductivity, corrosion resistance, electronic shielding, etc. In this study, CF/GNP/Epoxy composites were manufactured using GNP weight ratios of 0.15 wt%, 0.3 wt%, 0.5 wt%, 0.7 wt% and 1 wt%. The composites were manufactured with a mechanical method (3-roll-mill). Tensile, impact and wear tests were performed according to ASTM standards D3039, D256 and D3181, respectively. The results show that the CF/GNP0.3wt%/Epoxy composites have good mechanical properties, e.g., tensile strength and impact and wear resistance. In this study, both carbon fabric and GNPs were used as reinforcements in the composites. The mechanical properties increased and weight loss decreased as the GNP content in the resin films was increased.

Polyaryletherketones (PAEKs)로 제작된 임플란트 유지형 어태치먼트의 유지력 평가 (Evaluation of the initial retention of implant-retained attachments made of dental polyaryletherketones (PAEKs))

  • 박수철;김성민
    • 대한치과기공학회지
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    • 제45권3호
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    • pp.61-66
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    • 2023
  • Purpose: The current study examined the retention and wear resistance of stud-type attachments made of high-performance polyetheretherketone (PEEK) or polyetherketoneketone (PEKK) from the polyaryletherketones (PAEKs) family. Methods: The study sample included 10 PEEK or PEKK attachments that were mounted onto their male parts, designed on the upper aspect of the attachment, with a load of 30 N. Tensile stress was applied using an Instron machine to separate the male and female parts, and the maximum tensile stress to be applied was determined based on the retention force observed. The wear resistances of PEEK and PEKK were evaluated by measuring the inner diameter of the inserted female part 10 times. Results: The maximum tensile stresses of PEEK and PEKK were 56.26±0.58 and 69.12±0.92 N, respectively, with the maximum stress required to remove the PEKK specimens from the abutment being 12.86 N higher than that required to remove the PEEK specimens. Furthermore, PEKK exhibited higher wear resistance than PEEK. Conclusion: This study evaluated custom-made removable implant-retained attachment components for overdentures, wherein the female parts were made of PEEK or PEKK. The retention stress and wear resistance were evaluated based on the type of attachment material, and the results showed that both types of attachment inserts demonstrated clinically acceptable results in terms of retention.

스핀들 모터용 유체베어링의 마찰 및 마멸 특성 (Friction and Wear Characteristics of Fluid Bearing for Spindle Motors)

  • 정성훈;박동신;이영제;정광섭;정대현
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2000년도 제32회 추계학술대회 정기총회
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    • pp.372-377
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    • 2000
  • Recently, fluid bearing have been studied to apply to spindle motors for hard disk drive, printer and others. Since fluid bearing have excellent stiffness and good load carrying capacity, the bearing proved to be suitable for those devices related to computer industry. In this paper, the friction and wear characteristics of the bearing were studied. The bearing appears good performance at a high temperature and high wear resistance.

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