• 한국터널지하공간학회 논문집
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• 제19권3호
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• pp.475-488
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• 2017

암반용 TBM 공사에서 디스크 커터의 마모도 예측은 설계 및 시공 단계에서 정확한 공사비와 공사기간을 추정하는데 중요한 요소이다. 디스크 커터 마모도 예측에 널리 사용되고 있는 방법으로는 CSM 모델, 노르웨이 NTNU 모델, Gehring 모델이 있으며, 이들 모델은 각각 세르샤 시험, NTNU 시험 결과로부터 도출된 디스크 커터의 마모지수와 수명 지수를 활용하고 있다. 세르샤 시험은 금속 핀을 이용하여 일방향으로 마모를 발생 시키기 때문에 광물 입자크기나 암석의 이방성에 따라 결과의 편차가 큰 것으로 조사되었다(SINTEF, 2013). 한편, NTNU 시험의 경우에 시료 성형을 위한 사전 작업이 필요하기 때문에 수행 완료까지 2~3일의 기간이 소요된다. 본 연구에서는 금속 디스크의 회전과 이와 직교되는 방향으로 이동하면서 양방향 마모를 발생시켜 마모시험 결과의 편차를 줄이고, NTNU 시험 대비 별도의 시료성형이 필요 없어 소요 시간을 1~2시간으로 단축할 수 있는 새로운 디스크 커터 마모도 예측시험과 이를 이용한 마모지수를 제안하였다. 제안된 마모 지수는 동일 암석을 이용한 세르샤 시험과 NTNU 시험결과와 비교하여 높은 상관관계를 갖는 것으로 나타났다. 또한 국내 외 TBM 현장의 암석 시편을 이용하여 시험결과와 현장의 실제 디스크 커터 마모량을 비교 검증하였으며, 95%의 높은 결정계수를 확인하였다. NAT 시험은 신속하게 시험 수행이 가능하고, 시험 결과로부터 제안된 마모지수가 높은 신뢰수준을 보이는 것으로 판단되어 향후 활용도가 높을 것으로 기대한다.

• 한국생산제조학회지
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• 제4권2호
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• pp.31-37
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• 1995

This study is focused on the prediction of appropriate tool life by clarifying the correlation between progressive tool wear and AE signal. when rcutting SM45C by End mill in machining center. First of all, end mill have a problem that position of sensor sticking because it is revolution tool, but I think that it can be bained specific character according to sticking Sensor in the Vise. Consequently, the following results have been obtained; 1. Each cutting speed of feed rate over 0.1mm had a tendency to increase linearly according to the RMSAE 2. The level of AE signal at the same cutting area was more sensitive to depth of cut tharn the variation of feed rate 3. In the range of cutting duringqr about 75minqr atqr cutting speed 27m/min flankqr wear turns up aboutqr 0.21mm, aboutqr 0.29mm in the caseqr of about 65minqr at 33/min, qr hereby RMSAE increased rapidly at 0.2mm flank wear, also AE-HIT and CUM-CNTS.

• 한국공작기계학회논문집
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• 제10권3호
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• pp.55-60
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• 2001

A technique on the detection of tool wear based on the ultrasonic pulse-echo method in turning process is presented. The change in amount of the reflected energy from nose and flank of the tool can be related to the level of tool wear and mechanical integrity of the tool, that is, there exists an excellent correlation between the ultrasonic measurement and tool wear. As a results, the method is very useful for the prediction of cutting tool life and the determination of tool exchange period.

• 한국군사과학기술학회지
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• 제11권5호
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• pp.107-115
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• 2008

In this paper, we have proposed a wear growth prediction method on the surface of rubber pad of track assembly installed in high-speed battle tank i.e. the automatic model updating code interfacing with commercial finite element simulation software. Also, simple and resonable geometrical, material finite element model was established to be easily updated based on the empirical threshold value of contact pressure on the contact surface. From the iterative model update and analysis results, we discovered a weak point on rubber pad surface and suggested a new design concept for improving the wear performance of track assembly.

• 한국정밀공학회지
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• 제12권11호
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• pp.63-73
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• 1995

A mechanistic force system model considering the flank wear for the face milling process has been developed. The model predicts variation of the cutting forces according to flank wear in face milling over a range of cutting conditions, cutter geometries and cutting process geometries including relative positions of cutter to workpiece and rounouts. Flycutting and multitoth cutting teste were conducted on SS41 mild steel with sintered carbide tool. In order to verify the mechanistic force model considering the flank wear of cutting tools, a series of experiments was performed with single and multitooth cutters in various cutting conditions. The results show good agreement between the predicted and measured cutting force profiles and magnitudes in time and frequency domains.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2002년도 춘계학술대회 논문집
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• pp.163-168
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• 2002

Hot forging is widely used in the manufacturing of industry machine component. The mechanical, thermal load and thermal softening which are happened by the high temperature in hot forging process. Tool life decreases considerably due to the softening of the surface layer of a tool caused by a high thermal load and long contact time between the tool and billet. Also, tool life is to a large extent limited by wear, heat crack and plastic deformation in hot forging process. These are one of the main factors affecting die accuracy and tool life. That is because hot forging process has many factors influencing tool life, and there was not accurate in-process data. In this research, life prediction of hot forging tool by wear and plastic deformation analysis considering tempering parameter has been carried out for automobile component. The new developed technique in this study for predicting tool life can give more feasible means to improve the tool life in hot forging process.

• 한국분말야금학회:학술대회논문집
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• 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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• pp.1132-1133
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• 2006

Metal-bonded diamond impregnated tools are being increasingly used in the processing of stone and ceramics, road repair, petroleum exploration, etc. Although the main tool wear mechanisms have been identified, the scientific background is inadequate and fundamental research has to be carried out to better understand the tool field behaviour. This work addresses the complex issues of modelling abrasive wear of the metallic matrix under laboratory conditions. The generated data indicates that the matrix wear resistance can be assessed in a simple manner; whereas tests carried out on diamond impregnated specimens may aid prediction of the tool life in abrasive applications.

• 조명전기설비학회논문지
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• 제29권4호
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• pp.85-94
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• 2015

Recently, research on the smart grid that combines ICT(Information & Communication technology) to the power system has been actively progressed. If the occupancy of the EV(Electric vehicle) is increased. the V2G(Vehicle to grid) system is available which constitutes the micro-grid through battery of EV. V2G system performs load leveling and efficient energy consumption by battery operation considering load condition. But, if the battery is used only depending on the electricity rates, it doses not consider the life of the battery. The ACC(Achievable cycle) and the total transferable energy of battery varies corresponding to the selected DOD(Depth of discharge). In this paper, the optimal DOD selection method of V2G system considering battery wear cost and average driving distance of EV. Also, the total revenue prediction of various nation is presented considering the actual electricity costs per hour.

• 한국터널지하공간학회 논문집
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• 제19권1호
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• pp.57-70
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• 2017

본 연구에서는 광산이나 오일샌드 등의 분야에서 적용되고 있는 슬러리 파이프 마모량 측정 방법과 슬러리 파이프의 마모량 예측에 관련된 이론식들을 문헌연구를 통해 살펴보고, 실제 싱가포르 슬러리 쉴드 TBM 현장에서 주기적으로 측정한 직선부 슬러리 파이프의 두께 측정 자료로부터 평균 일일 마모율과 굴착거리당 마모율을 산정하였다. Bukit Timah Granite의 풍화등급에 따른 마모율을 구하였는데, 풍화토에 가까운 G (V) 등급 지반 및 G (III)/G (V)의 복합지반에서의 마모율이 G(I)~G (IV)의 암반 등급지반에 비해서 1.5배 높게 나타났다. 슬러리 파이프 마모율은 슬러리 운송속도에 비례하여 증가하는 경향을 보였다. 향후 지반특성 별 파이프 마모율과 합리적인 관리두께 선정을 통하여 보다 최적화된 슬러리 파이프의 교체 및 회전 주기를 산정할 수 있을 것으로 판단된다.

• Tribology and Lubricants
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• 제34권2호
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• pp.49-54
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• 2018

Hydraulic reciprocating seal has been widely used to prevent fluid leakage in hydraulic systems. Also, hydraulic reciprocating seal plays a significant role to provide lubricant film at contacting interface to minimize tribological problems due to sliding with counter material. To predict lifetime of hydraulic reciprocating seal, quantitative understanding of wear characteristics with respect to operating conditions such as normal force and sliding speed is needed. In this work, effect of sliding speed on wear of polyurethane (PU) hydraulic reciprocating seal were experimentally investigated using a pin-on-disk tribo-tester. The wear characteristics of PU specimens were quantitatively determined by comparing the confocal microscope data before and after test. It was found that the wear rate of PU specimens decreased from $4.9{\times}10^{-11}mm^3$ to $1.1{\times}10^{-11}mm^3/Nm$ as sliding speed increased from 120 mm/s to 940 mm/s. Also, it was observed that the friction decreased slightly as the sliding speed increased. Improvement of lubrication state with increasing sliding speed was likely to be responsible for this enhanced friction and wear characteristics. This result also suggests that decrease in sliding distance between PU elastomer and counter materials at lower sliding speed is preferred. Furthermore, the quantitative assessment of wear characteristics of PU specimen may be useful in prediction of lifetime of PU hydraulic reciprocating seal if the allowed degree of wear for failure of the seal is provided.