• 제목/요약/키워드: Wear loss

검색결과 416건 처리시간 0.026초

디젤엔진 시동용 공냉식 고압 3단 왕복동 공기압축기의 설계 (Design of an air-cooled high-pressure 3-stage reciprocating air compressor, applied to the starting of diesel engines)

  • 이안성;김영철;정영식;왕지석
    • Journal of Advanced Marine Engineering and Technology
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    • 제22권1호
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    • pp.42-51
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    • 1998
  • A 150 m$\^$3//hr, 30 kg/cm$\^$2/, air-cooled 3-stage reciprocating air compressor is designed to be used in starting large diesel engines of ships. A basic design procedure is presented to meet the targeted pressure and flow rate, and especially a volumetric efficiency of 80%. Temperature and stress analysis of the 1st stage cylinder are performed using axisymmetric FEM modelings. The dynamics of valve system is analyzed and stress at the 1st stage valve seat caused by valve impact is evaluated. To reduce friction loss and wear at the compressor engine system tribological design issues are reviewed and good design practices are suggested. Finally, forced-air pin-type interstage coolers are designed to dissipate generated compression heat at each stage.

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Researches on the Enhancement of Plasticity of Bulk Metallic Glass Alloys

  • Kim, Byoung Jin;Kim, Won Tae
    • Applied Microscopy
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    • 제45권2호
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    • pp.52-57
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    • 2015
  • Bulk metallic glass (BMG) shows higth strength, high elastic limit, corrosion resistance and good wear resistance and soft magnetic properties and has been considering as a candidate for new structural materials. But they show limited macroscopic plasticity and lack of tensile ductility due to highly localized shear deformation, which should be solved for real structural application. In this paper researches on the enhancement of plasticity of BMG were reviewed briefly. Introducing heterogeneous structure in glass is effective to induce more shear transformation zones (STZs) active for multiple shear band initiation and also to block the propagating shear band. Several methods such as BMG alloy design for high Poisson's ratio, addition of alloying element having positive heat of mixing, pre-straining BMG and variety of BMG composites have been developed for homogenous distribution of locally weak region, where local strain can be initiated. Therefore enhancement of plasticity of BMG is normally accompanied with some penalty of strength loss.

$Al_2O_3/SiC$ 나노복합체의 상압소결 및 역학적 특성에 미치는 볼밀분쇄와 소결온도의 영향 (The Effect of Ball Milling and Sintering Temperatures on the Sintering Behaviors and Mechanical Properties of $Al_2O_3/SiC$ Nanocomposites)

  • 류정호;나석호;이재형;조성재
    • 한국세라믹학회지
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    • 제34권6호
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    • pp.668-676
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    • 1997
  • Al2O3/SiC nanocomposites are fabricated through intensive ball milling to mix fine SiC particles uniformly with the Al2O3 powder. Another role of milling is to reduce particle sizes by crushing particles as well as agglomerates. However, balls are worn during ball milling and the sample powder mixtures pick up to weight loss of the balls. In this study, pressureless sintering was performed to obtain Al2O3/SiC nanocomposites. It was found that the wear rate of zirconia balls during milling was considerable, and the zirconia addition after even a few hours of ball milling could increase the sintering rates of the nanocomposites significantly. Thus, addition of ZrO2 changed the sintering behaviors as well as mechanical properties of Al2O3/SiC nanocomposites.

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바이모프의 생성 운동량을 이용한 압전 모터의 개발 (Development of Piezoelectric Motor Using Momentum Generated by bimorph)

  • 최현도;김준형;김수현;곽윤근
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.840-845
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    • 2004
  • In many applications, piezoelectric motor has been used in the areas where excellent controllability, fine position resolution are required or magnetic field noise should be eliminated. However the piezoelectric motor has two major demerits. One is difficulty in maintaining vibration amplitude constantly with temperature rise and wear, and the other is heat generation induced by dielectric and mechanical loss. In this thesis, piezoelectric motor to overcome these problems is proposed. And proposed piezoelectric motor is operated using momentum exchange between bimorph and rotor. To maximize steady state velocity and static torque of proposed motor, the guideline is established using two bimorph models. Then the guideline is partially proved by comparison between simulation and experiment. There was no heat generation in the few hours of experiments.

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MgO와 Al의 테르밋 반응생성물이 첨가된 MgO-C계 내화재료의 용손 기구 (Wear Mechanism of MgO-C Refractory with Thermite Reaction Products of MgO and Al)

  • 최태현;전병세
    • 한국세라믹학회지
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    • 제33권7호
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    • pp.832-838
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    • 1996
  • Thermite reaction products of MgO and Al were added to MgO-C refractory to improve the properties of corrosion against the attack of slag, oxidation and mechanical spalling. Corrosion rate of MgO-C-MgAl2O4 spinel refractory at the ratio of 3.3(CaO/SiO2) slag was smaller than that of MgO-C and MgO-C-Al refractory. The excellent corrosion resistance of the MgO-C-MgAl2O4 spinel refractory against the slag attack was appeared by Al and MgAl2O4 spinel with high melting point and corrosion resistance and the high thermal conductivity and low thermal expansion of AIN. Hot M.O.R at 140$0^{\circ}C$ and the resistance of oxidation weight loss at 90$0^{\circ}C$ were 210kg/cm2 and -12% respectively.

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수소유기 균열된 APi-X80 강재의 파면 분석 (Analysis of Fracture Surface of API-X-80 Steel Failed by Hydrogen Induced Cracking)

  • 김마로;구다영;최용
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2015년도 춘계학술대회 논문집
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    • pp.124-124
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    • 2015
  • Acoustic microscopy and scanning electron microscopy were applied to non-destructively evaluate the hydrogen-induced cracking of API X-80 steels and to find the initiation time of the crack. The API X-80 steel had the average grain size of about $4-10{\mu}m$. The hardness was reduced from 240 to 202 [Hv] after exposing in HIC environment for 2-days. Friction coefficient and wear loss were 0.745 and 0.392 mm, respectively. Empirical equation of corrosion potential and corrosion rate of the steel with HIC time in $5%NaCl-0.5%CH_3COOH$ at $25^{\circ}C$ were $Eh\;(up)=0.06^*t[day]+0.2951$, $Eh(down)=0.376^*t[day]+0.5938$, respectively. HIC grew with micro-size after 1-day exposure. The HIC tended to propagate on the surface with Al, Si, Ti, and Mn.

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공랭식 3단 왕복동 공기압축기의 시스템 설계 및 성능시험 (System design of an air-cooled 3-stage reciprocating air compressor and performance testing)

  • 이안성;김영철;정영식
    • 대한기계학회논문집B
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    • 제21권10호
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    • pp.1380-1391
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    • 1997
  • A 150 m$^{3}$/hr, 30 kg/cm$^{2}$, air-cooled 3-stage reciprocating air compressor is designed to be used in starting large diesel engines. A basic design procedure is presented to meet the targeted pressure and flow rate, and especially the volumetric efficiency. Temperature and stress analyses of the cylinder are performed using FEM modelings. The dynamics of valve system is analyzed and stress at the valve seat due to valve impact is evaluated. To reduce friction loss and wear at the compressor engine system, tribological design practices are suggested. Fin-type coolers are designed to dissipate generated compression heat at each stage. Finally, a prototype is manufactured and performance test is carried out utilizing an air tank. Performance results are compared to the design targets, other foreign specifications, and some quality standards.

Assessment of cerchar abrasivity test in anisotropic rocks

  • Erarslan, Nazife
    • Geomechanics and Engineering
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    • 제17권6호
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    • pp.527-534
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    • 2019
  • There have been developed a number of methods to assess the abrasivity of rock materials with the increased use of mechanized rock excavation. These methods range from determination of abrasive and hard mineral content using petrographic thin section analysis to weight loss or development of wear flat on a specified cutting tool. The Cerchar abrasivity index (CAI) test has been widely accepted for the assessment of rock abrasiveness. This test has been considered to provide a reliable indication of rock abrasiveness for isotropic rocks. However, a great amount of rocks in nature are anisotropic. Hence, viability assessment of Cerchar abrasivity test for the anisotropic rocks is investigated in this research. The relationship between CAI value and quartz content for the isotropic rocks is well known in literature. However, a correlation between EQ, F-Schimazek value, Rock Abrasivity Index (RAI) and CAI of anisotropic rocks such as phyllite was done first time in literature with this research. The results obtained with this research show F-Schimazek values and RAI values should be considered when determination of the abrasivity of anisotropic rocks instead of just using Cerchar scratch test.

스마트 의류의 혁신속성과 지각된 위험이 제품 태도 및 수용의도에 미치는 영향 (The Effect of Attributes of Innovation and Perceived Risk on Product Attitudes and Intention to Adopt Smart Wear)

  • 고은주;성희원;윤혜림
    • 마케팅과학연구
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    • 제18권2호
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    • pp.89-111
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    • 2008
  • 디지털 기술의 발전으로 일상생활에 접목시킨 스마트 의류 개발에 관한 연구가 활발히 진행되고 있으나, 실질적으로 착용하게 될 소비자의 인식이나 태도에 관한 연구가 이루어지지 않고 있다. 본 연구에서는 스마트의류의 지각된 혁신속성과 위험지각 차원이 제품 태도와 수용의도에 미치는 영향을 알아보고자 대학생을 대상으로 설문지법을 이용하여 조사하였다. 연구의 결과, 스마트의류의 지각된 혁신속성은 상대적 이점, 가시성, 복잡성의 3가지 요인으로, 지각된 위험은 신체/성과적 위험, 사회심리적 위험, 시간손실 위험, 경제적 위험 4가지 요인으로 추출되었다. 혁신특성 중 상대적 이점, 가시성이, 위험지각 중 사회심리적 위험과 경제적 위험이 제품 태도와 구매의도 예측에 주요한 변인으로 나타났다. 한편 사회심리적, 경제적 위험은 상대적이점과 복잡성을 설명하는데, 신체성과적, 사회심리적, 시간손실 위험은 가시성을 설명하는데 유의한 변인으로 나타났다. 제품 태도는 혁신특성과 구매 의도 사이에서는 부분매개 역할을, 위험지각과 구매의도 사이에서는 완전매개역할을 하는 것으로 나타났다. 본 연구는 스마트의류 구입 시 소비자가 인지하는 혁신특성과 지각된 위험의 유형을 파악함으로써 스마트의류 마케터들이 소비자의 긍정적인 태도 형성을 위한 마케팅 전략 수립 시 활용할 수 있는 기초 정보를 제시하였다.

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Sand particle-Induced deterioration of thermal barrier coatings on gas turbine blades

  • Murugan, Muthuvel;Ghoshal, Anindya;Walock, Michael J.;Barnett, Blake B.;Pepi, Marc S.;Kerner, Kevin A.
    • Advances in aircraft and spacecraft science
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    • 제4권1호
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    • pp.37-52
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    • 2017
  • Gas turbines operating in dusty or sandy environment polluted with micron-sized solid particles are highly prone to blade surface erosion damage in compressor stages and molten sand attack in the hot-sections of turbine stages. Commercial/Military fixed-wing aircraft engines and helicopter engines often have to operate over sandy terrains in the middle eastern countries or in volcanic zones; on the other hand gas turbines in marine applications are subjected to salt spray, while the coal-burning industrial power generation turbines are subjected to fly-ash. The presence of solid particles in the working fluid medium has an adverse effect on the durability of these engines as well as performance. Typical turbine blade damages include blade coating wear, sand glazing, Calcia-Magnesia-Alumina-Silicate (CMAS) attack, oxidation, plugged cooling holes, all of which can cause rapid performance deterioration including loss of aircraft. The focus of this research work is to simulate particle-surface kinetic interaction on typical turbomachinery material targets using non-linear dynamic impact analysis. The objective of this research is to understand the interfacial kinetic behaviors that can provide insights into the physics of particle interactions and to enable leap ahead technologies in material choices and to develop sand-phobic thermal barrier coatings for turbine blades. This paper outlines the research efforts at the U.S Army Research Laboratory to come up with novel turbine blade multifunctional protective coatings that are sand-phobic, sand impact wear resistant, as well as have very low thermal conductivity for improved performance of future gas turbine engines. The research scope includes development of protective coatings for both nickel-based super alloys and ceramic matrix composites.