• Corrosion Science and Technology
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• v.20 no.5
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• pp.242-248
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• 2021

Unforeseen failures of boilers in power plants may affect the continuation of electricity generation. Main failures in boilers are influenced by the tube material, tube position, boiler service temperature and pressure, and chemical composition of the feed water and coal. This investigation was intended to find answers on the causes and mechanism of failure of the fire-side boiler water-wall tubes, due to perforation and corrosion. The tube conformed to the material requirements in terms of its chemical composition and hardness. Microscopic examination showed ferrite and pearlite indicating no changes in its microstructure due to the temperature variation. SEM test showed a single layer and homogenous film density particularly on the area far from perforation. However, layers of corrosion product were formed on the nearby perforation area. EDX showed that there were Na, Ca, S, and O elements on the failed surface. XRD indicated the presence of Fe₂O₃ oxide. The failure mechanism was identified as a result of significant localized wall thinning of the boiler water wall-tube due to oxidation.

• Nuclear Engineering and Technology
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• v.51 no.5
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• pp.1251-1260
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• 2019

The water-cooled WCLL blanket is one of the possible candidates for the blanket of the fusion power reactors. The plasma-facing first wall manufactured from the reduced-activation ferritic-martensitic steel Eurofer97 will be cooled with water at a typical pressurized water reactor (PWR) conditions. According to new estimates, the first wall will be exposed to peak heat fluxes up to $7MW/m^2$ while the maximum operated temperature of Eurofer97 is set to $550^{\circ}C$. The performed analysis shows the capability of the designed flat first wall concept to remove heat flux without exceeding the maximum Eurofer97 operating temperature only up to $0.75MW/m^2$. Several heat transfer enhancement methods (turbulator promoters), structural modifications, and variations of parameters were analysed. The effects of particular modifications on the wall temperature were evaluated using thermo-hydraulic three-dimensional numerical simulation. The analysis shows the negligible effect of the turbulators. By the combination of the proposed modifications, the permitted heat flux was increased up to $1.69MW/m^2$ only. The results indicate the necessity of the re-evaluation of the existing first wall concepts.

• Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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• 2001.05a
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• pp.76-82
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• 2001

The ASME B3l.4〔1〕and B3l.8 〔2〕codes use the thin wall formula to predict hoop stress in a pipe. To account for the external pressure, the above codes simply subtract the external pressure from the internal pressure. The thin wall formula using this differential pressure does not give the same hoop stress as the thick wall formula. This paper proposes an improved equation to predict pipe hoop stress subjected to both internal and external pressure. Compared to the conventional thin wall formula, the improved formula has additional terms, which improve the agreement with the thick wall formula and account for external pressure. The improved formula is less conservative than the conventional thin wall formula, but slightly more conservative than the thick wall formula. The formula is simpler and easier to use than the thick wall formula and will save pipe material cost as well as installation cost compared to using the conventional thin wall formula. The savings will increase as the water depth increases.

• Tribology and Lubricants
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• v.34 no.5
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• pp.175-182
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• 2018

Accumulation of coal ash at the boiler wall reduces combustion and fuel efficiency. The design of a wall blower is important to effectively remove coal ash. We present numerical results for the removal of coal ash from boiler walls of domestic coal-fired power plants, associated with the computational fluid dynamics for the flow from spray nozzle to boiler wall. The numerical model simulates an erosion process in which the multiphase fluid comprising saturated vapor and fluid water is sprayed from the nozzle, and the water particles impact the boiler wall. We adopt the Finnie erosion model for water particles. We obtain the erosion rate density as a function of nozzle angle and its injection angle. As excessive coal ash removal usually induces damage to the boiler wall, the removal operation typically focuses on a large area with uniform depth rather than the maximum removal of coal ash at a specific location. In order to estimate the removal performance of the wall blower nozzle considering several functionality and reliability factors, we evaluate the optimal injection and nozzle angles with respect to the biggest cumulative and highest erosion rates, as well as the widest range and lowest standard deviation of the erosion rate distribution.

• Journal of the Korean Wood Science and Technology
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• v.44 no.2
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• pp.264-273
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• 2016

The insulation of a building envelope influences the hygrothermal performance as well as the thermal performance of the building. While most of Korean wood frame houses have an interior insulation system, the exterior insulation system with high thermal performance has recently been applied. While it can be effective in energy savings for better insulation performance, without consideration of the moisture, condensation and mould growth can occur. Therefore, in this study, hygrothermal behaviour, water content, and mould growth were analyzed using hygrothermal simulation of an exterior wall of a wood frame house with which the interior insulation and exterior insulation systems were applied. The wall layer included Wall A (Interior insulation) and Wall B (Exterior insulation). The U-values were identified as 0.173 and $0.157W/m^2K$, respectively. The total water content and OSB absolute water content of Wall A were confirmed to be higher than those of Wall B, but the absolute water content did not exceed the reference value of 20%. The moisture content of the two walls was determined to be stable in the selected areas. However, mould growth risk analysis confirmed that both Wall A and Wall B were at risk of mould growth. It was confirmed that as the indoor setting temperature decreased, the mould index and growth rate in the same area increased. Therefore, the mould growth risk was affected more by indoor and outdoor climate conditions than by the position of the insulation. Consequently, the thermal performance of Wall B was superior to that of Wall A but the hygrothermal performances were confirmed to be similar.

• Journal of Applied Reliability
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• v.18 no.3
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• pp.240-249
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• 2018

Purpose: The purpose of this research is to find which technique, between the PAUT (Phased array ultrasonic test) that has been used widely in practice and RT (Radiographic test) that was used widely in the past, has the higher reliability as a non-destructive testing of welding points in water wall tubes. Methods: To evaluated the reliability of non-destructive testing, eleven test pieces that were fabricated intentionally, which have the most frequently occurred defect types in water wall tubes and then both the PAUT and RT were performed on those eleven test pieces to compare their reliability. Results: The differences of type of defect, length are occurred due to the characteristics of nondestructive testing. The RT could not detect the lack of fusion defect type in specimen #4 and #8 while PAUT could not detect the lateral crack and 1 mm size small porosity in specimen #11. Conclusion: It is concluded that applying both the RT and PAUT result the best reliability rather than applying only one test method, if it is possible, in nondestructive testing of weld water wall tube in thermal power plant boiler case.

• KEPCO Journal on Electric Power and Energy
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• v.6 no.2
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• pp.145-150
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• 2020

Water wall tube is one of the major factors consisting of a fluidized bed boiler and it plays very important role for the generation of electricity within the boiler. But these water wall tubes within the fluidized bed boiler are subject to the ware and corrosion caused by the high temperature gas and the flowing medium. If water leak is occurred, the secondary damage by the water leak will occur. As a result of that, the power generation efficiency decreases noticeably. Therefore, the maintenance of the water wall tube is very important. In this study, we designed a exciter sensor based on simulation and composed a remote field eddy current system for the defect evaluation of the outer water wall tube. Starting from the shape design of exciter, we conducted simulations for various design factors such as the water wall tube size, material, frequency, lift-off and so on. Based on the results, we designed the optimum exciter sensor for the water wall tube test within the fluidized bed boiler.

• Journal of Electrical Engineering and Technology
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• v.9 no.6
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• pp.1900-1908
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• 2014

This paper establishes a compact and practical model for a water-wall system comprising supercritical once-through boilers, which can be used for automatic control or simple analysis of the entire boiler-turbine system. Input and output variables of the water-wall system are defined, and balance equations are applied using a lumped parameter method. For practical purposes, the dynamic equations are developed with respect to pressure and temperature instead of density and internal energy. A comparison with results obtained using APESS, a practical thermal power plant simulator developed by Doosan Heavy Industries and Construction, is presented with respect to steady state and transient responses.

• Proceedings of the Korean Institute of Interior Design Conference
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• 2004.11a
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• pp.173-174
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• 2004

The Great Wall is an element in University which stand outs as a landmark. The Great Wall is located in front of the grand staircases of the gymnasium in the main gate area. Falling water and Lights shows a spectacle panorama in various point of view. Water falls down the top of the grand staircases and the front walls. And the red, blue and green lights brighten the falling water in the evenings. Also the relief of the palm tree and turtle symbolizes the University Identity. The wall is comprehends not only the day and the night but four seasons. The Water, Lights, and the Relief are coordinates well along with the new building in campus.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.45 no.6
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• pp.88-95
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• 2013

Effects of beating and water immersion time on fiber swelling and paper properties were elucidated for the fundamental study of producing high bulk paper. Chemical pulps were beaten for various freeness and the beaten pulp was immersed in water up to 24 hours. Fiber swelling was evaluated by measuring water retention value (WRV). It was found that fiber swelling, bulk and paper strength were quickly changed at the initial stage of beating. Immersion in water did not significantly increase WRV, paper density and strength, implying that soaking in water alone could not effectively swell fiber wall. In order to swell further, hydrogen bonds between fibrils in fiber wall and hence fiber wall structure shall be broken by mechanical force during beating.