• Transactions of the Korean Society of Mechanical Engineers A
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• v.23 no.11 s.170
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• pp.2087-2095
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• 1999

One of the main causes of unwanted dimensional changes in precision metal mold casting parts is excessive and irregular residual stresses induced by temperature gradients and plastic deformation in the solidifying shell. Residual stresses can also cause stress cracking, and lower the fatigue life and fracture strength of the casting parts. In the present study, aluminum alloy casting system with metal mold equipped with electrical heating elements and water cooling units was designed and the casting specimens were produced to quantify the effects of different cooling conditions on the development of residual stresses. The layer removal method was used to measure the biaxial residual stresses in casting specimens produced from the experiments. The experimental results agreed with Tien-Richmond's theoretical model for thermal stress development for the solidifying metal plate.

• Applied Chemistry for Engineering
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• v.9 no.2
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• pp.200-206
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• 1998

The effect of surface tension and viscosity of polymer solution on the thickness of water casting membranes was studied. Spreading of polymer solutions on water surface was governed by the surface tension and viscosity of the polymer solution. The thickness of water casting membrane was affected by these two factors. The properties, mentioned above, were proportional to the polymer concentration. The order of magnitude in surface tension was PVC>PS>CA and that of viscosity was CA>PS>PVC. The difference of surface tension between water and polymer solution acts as driving force for spreading of polymer solution, but the viscosity as resistance. The thickness of polymeric membrane prepared by water casting was PS>CA>PVC. The order of membrane thickness was not as same as that of surface tension. This phenomena were due to the viscosity which acts as more effective spreading resistance than the surface tension.

• Membrane Journal
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• v.1 no.1
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• pp.55-64
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• 1991

The ultrathin membranes of cellulose acetate and polyvinyl chloride were prepared by the method of watercasting. The spreading ability of polymer solutions on water doereased with increasing the surface tention and the viscosity of polymer solutions, and the temperature of water surface, respectively. The aggregation states of water-casting membranes were dense and dense with increasing the concentration of polymer solutions and the temperature of water surface. The surface structure of the air sides showed more dense than that of the water sides. In the case of the 3 wt% cellulose acetate/acetone system, the thickness of the membrane was about $0.1{\mu}.$.

• Journal of the Korean Ceramic Society
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• v.34 no.4
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• pp.394-398
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• 1997

Mn-Zn ferrite powders were prepared by alcoholic dehydration, using coprecipitation method. Then the effects of organic dispersant and polymeric binder concentration on stability and casting of slurry were discussed. Citric acid, the organic dispersant and polyvinylacohol(PVA), the non-ionic binder, were selected as additives of slurry. With variation of concentration of water, citric acid and polyvinylalcohol(PVA), optimum forming conditions were determined from viscosity and density. To compare with dry process, density and microstructure of sintered body formed by uniaxial die pressing were observed.

• Journal of the Korea Safety Management & Science
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• v.25 no.1
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• pp.23-29
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• 2023

Among the Additive Manufacturing (AM) technologies, the Binder-Jetting printing technology is a method of spraying an adhesive on the surface of powder and laminate layer by layer. Recently, this technique has become a major issue in the production of large casting products such as ship-building, custom vehicles and so on. In this study, we performed research to make actual mold castings and increase mechanical property by using special sand and water-based binders. For use as a mold, it has a strength of more than 3MPa and permeability. Various experiments were carried out to obtain suitable them. The major process parameters were binder jetting volume, binder types, layer thickness and heat treatment condition. As a result of this study, the binder drop quantity was measured to be about 60 pico-liter, layer thickness was 100㎛ and the heat treatment condition was measured about 1,000℃ and compressive strength were measured to be more than 5MPa. The optimum condition of this experiment was established through actual casting of aluminum. The equipment used in this study was a Freeforms T400 model (SFS Co., Ltd.), and the printing area of 420 * 300 * 250mm and resolution of 600dpi can be realized.

• Membrane Journal
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• v.25 no.1
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• pp.32-41
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• 2015

High performance polysulfone microfiltration membranes with a high were successfully prepared by vapor induced phase separation (VIPS) coupled with non-solvent induced phase separation (NIPS) process. Asymmetric Membranes were prepared with PSF/DMF/PVP/PEG/DMSO/water mixed solutions and water/IPA coagulant. PSF, DMF, PVP, PEG, DMSO, water was used as a membrane polymer, a solvent, a hydrophilic polymer additive, a polar protic liquid polymer, a polar aprotic nonsolvent, and a polar protic nonsolvent in the casting solution, respectively. The addition of polar aprotic nonsolvents, and polar protic nonsolvents is a convenient and effective method to control membrane structure. In order to control the morphology of polymeric membranes, the spontaneous emulsification induced by drawing water vapor into the exposed casting solution surface has been used. Control of the internal morphology of polymeric membranes by using mixed coagulation solution such as water and IPA is discussed in the present work. The pure water permeability, pore size distribution, surface hydrophilicity and membrane morphology were investigated. Due to the addition of DMSO to casting solution, the mean pore size increased almost $0.2{\mu}m$ and the water flux increased about 1000-1800 LMH.

• Membrane Journal
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• v.22 no.3
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• pp.178-190
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• 2012

Flat sheet membranes were prepared with polysulfone (PSF) by an immersion precipitation phase inversion method. Membranes were prepared with PSF/N-methylpyrrolidone (NMP)/polyvinylpyrrolidone (PVP)/phosphoric acid casting solution and water coagulant. By using the successive process of the vapor-induced phase inversion (VIPS) followed by the nonsolvent-induced phase inversion (NIPS), the effect of phosphoric acid addition to casting solution on morphology and permeability of membrane was studied. The mean pore size, the porosity, and the water flux of membranes were increased by the addition of small amount of phosphoric acid. Furthermore, the morphology of the prepared membranes were changed from a dense sponge-like structure to highly enhanced asymmetric structure. PSF/NMP/PVP/phosphoric acid/2-butoxyethanol (BE) casting solution were prepared and cast the successive VIPS-NIPS process with same experimental condition. Due to the addition of BE to casting solution, the mean pore size and almost 0.1 ${\mu}m$ and the water flux increased about 10 to 12 $L/cm^2{\cdot}min{\cdot}bar$.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.20 no.1
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• pp.189-205
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• 1996

The twin-roll type strip continuous casting process(or direct rolling process) of steel materials is characterized by two rotating water cooled rolls receiving a steady supply of molten metal which solidifies onto the rolls. A solidification analysis of molten metal considering phase transformation and thermofluid is performed using finite diffefence method with curvilinear coordinate to reduce computing time and molten region analysis with arbitrary shape. An enthalpy-specific heat method is used to determine the temperatures inthe roll and the steel. The temperature distribution of cooling roll is calculated using two dimensional finite element method, because of complex roll shape due to cooling hole in rolls and improvemnt accuracy of calculation result. The energy equaiton of cooling roll is solved simultanuously with the conservation equaiton of molten metal in order to consider heat transfer through the cooling roll. The calculated roll temperature is compared to experimental results and the heat transfer coefficient between cooling roll surface and rolling material(steel) is also determined from comparison of measured roll temperature and calculated temperature.

• Journal of Biomedical Engineering Research
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• v.24 no.5
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• pp.375-380
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• 2003

In this study. we have intended to control the properties of surface reaction zone generated between pure titanium and oxide investment moulds. Commercially pure titanium was centrifugally casted and silica$.$alumina based phosphate bonded investment was used as the mould material. The effect of cooling methods after casting on the surface reaction zone and mechanical properties of casts were investigated. The resulting casts showed the multilayered surface reaction zone regardless of cooling method. Especially. water cooling method produced the titanium casts with thinner surface reaction zone. weaker strength. and higher elongation properties compared to air cooling. It can thus be known that the resulting casts had satisfactory mechanical properties as dental materials. From these results, the cooling rate dependence of interfacial and mechanical properties can be attributed to the diffusion of oxygen from casting environment, which control the reaction of titanium and mould.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.05a
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• pp.782-785
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• 2002

The goal of this research is to deduce the robust design of mold oscillator of the continuous casting machine. In the case of the system operated in the high temperature condition, the structural problems caused by the heat are dominant. Therefore, the thermal stress is considered with the connection of the thermal and structural analyses. The cooling ability of the water jacket was estimated and the robustness of mold oscillator was judged with the displacement and stress distributions obtained by the finite element method. The analytic results were compared with the real values of the iron mill.