• Title/Summary/Keyword: Waste heat recovery system

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A Preliminary Study on Direct Ethanol SOFC for Marine Applications

  • Bo Rim Ryu;To Thi Thu Ha;Hokeun Kang
    • Journal of Navigation and Port Research
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    • v.48 no.2
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    • pp.125-136
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    • 2024
  • This research presents an innovative integrated ethanol solid oxide fuel cell (SOFC) system designed for applications in marine vessels. The system incorporates an exhaust gas heat recovery mechanism. The high-temperature exhaust gas produced by the SOFC is efficiently recovered through a sequential process involving a gas turbine (GT), a regenerative system, steam Rankine cycles, and a waste heat boiler (WHB). A comprehensive thermodynamic analysis of this integrated SOFC-GT-SRC-WHB system was performed. A simulation of this proposed system was conducted using Aspen Hysys V12.1, and a genetic algorithm was employed to optimize the system parameters. Thermodynamic equations based on the first and second laws of thermodynamics were utilized to assess the system's performance. Additionally, the exergy destruction within the crucial system components was examined. The system is projected to achieve an energy efficiency of 58.44% and an exergy efficiency of 29.43%. Notably, the integrated high-temperature exhaust gas recovery systems contribute significantly, generating 1129.1 kW, which accounts for 22.9% of the total power generated. Furthermore, the waste heat boiler was designed to produce 900.8 kg/h of superheated vapor at 170 ℃ and 405 kP a, serving various onboard ship purposes, such as heating fuel oil and accommodations for seafarers and equipment.

An Investigation on Flow and Structural Characteristics of Heat Exchanger in Rankine Steam Cycle for Co-generation System (기관 폐열 회수를 위한 열교환기의 Baffle 길이 변경에 따른 성능 예측에 관한 수치 해석적 연구)

  • Ryu, Kyuhyenn;Kim, Kusung;Lee, Younghum;Kang, Seokho;Park, Gibeom
    • New & Renewable Energy
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    • v.9 no.4
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    • pp.32-39
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    • 2013
  • A 2-loop waste heat recovery system with Rankine steam cycles for the improvement of fuel efficiency of gasoline vehicles has been investigated. A high temperature loop is used to recover waste heat from exhaust gas and a low temperature loop is used to recover waste heat from cold engine coolant. This paper has dealt with a layout of low temperature loop system, the review of the velocity contours through numerical analysis. According to the result of analysis, the designed heat exchanger. And comparing with flow analysis results, LT Boiler is safe to operation.

Thermal Energy Recovery from Waste Heat of an I.C. Engine for Agriculture(II) -System Simulation and Stability Test- (농용(農用) 내연기관(內燃機關) 폐열(廢熱)의 열(熱)에너지 회수(回收)(II) -시스템 Simulation과 안정성(安定性) 실험(實驗)-)

  • Suh, S.R.;Yoo, S.N.
    • Journal of Biosystems Engineering
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    • v.12 no.1
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    • pp.6-13
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    • 1987
  • A mathematical model for the waste heat recovery system for an engine was developed. The model based on the experimental data reported before was validated and was used to predict the waste heat recovery and recoverable heat of the engine at various operating conditions of the engine and the system. The model was also used to determine flow rates of the circulating water in the system for a certain temperature increment of the water at various operating conditions of the engine to give basic data to design the system. Stability of the system performance was tested on subjects of vapor lock problem, thermal characteristics of the thermostatic valve, and temperature variation of the circulating water in the engine and fuel consumption of the engine during each mode of the system operation and its change into the other. The test showed that the system operation was stable enough. Temperature profile in the thermal energy storage (TES) was observed during storing thermal energy, and thermal stratification in the TES was well formed acceptable to be used in the system. Finally a scheme to automatize the system was suggested.

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Effect of Fast ATF Warm-up on Fuel Economy Using Recovery of EGR Gas Waste Heat in a Diesel Engine (EGR 가스 폐열회수에 의한 디젤엔진의 연비에 미치는 ATF 워밍업의 영향)

  • Heo, Hyung-Seok;Lee, Dong-Hyuk;Kang, Tae-Gu;Lee, Heon-Kyun;Kim, Tae-Jin
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.4
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    • pp.25-32
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    • 2012
  • Cold start driving cycles exhibit an increases in friction losses due to the low temperatures of metal components and media compared to the normal operating engine conditions. These friction losses are adversely affected to fuel economy. Therefore, in recent years, various techniques for the improvement of fuel economy at cold start driving cycles have been introduced. The main techniques are the upward control of coolant temperature and the fast warm-up techniques. In particular, the fast warm-up techniques are implemented with the coolant flow-controlled water pump and the WHRS (waste heat recovery system). This paper deals with an effect of fast ATF (automatic transmission fluid) warm-up on fuel economy using a recovery system of EGR gas waste heat in a diesel engine. On a conventional diesel engine, two ATF coolers have been connected in series, i.e., an air-cooled ATF cooler is placed in front of the condenser of air conditioning system and a water-cooled one is embedded into the radiator header. However, the new system consists of only a water-cooled heat exchanger that has been changed into the integrated structure with an EGR cooler to have the engine coolant directly from the EGR cooler. The ATF cooler becomes the ATF warmer and cooler, i.e., it plays a role of an ATF warmer if the temperature of ATF is lower than that of coolant, and plays a role of an ATF cooler otherwise. Chassis dynamometer experiments demonstrated the fuel economy improvement of over 2.5% with rapid increase in the ATF temperature.

Development of Simulation Model for Waste Heat Recovery from Automotive Engine Exhaust Using Thermoelectric Generator (열전소자를 이용한 자동차 엔진 배기 폐열 회수 시스템 해석 모델 개발)

  • Kim, Ki-Bum
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.3
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    • pp.1022-1026
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    • 2013
  • Recently, the waste heat recovery technique using thermoelectric generator (TEG) in automotive engine has emerged to improve thermal efficiency in commercial vehicle. It is not difficult to recognize the numerous attempts that have been made to develop the TEG simulation model, but it is hard to find the model in conjunction with a particular heat engine system. In this study, 1-D commercial software AMESim was used to develop a computational model that can assess waste heat recovery from a diesel engine exhaust using TEG. The developed TEG simulation model can be used for evaluating the TEG performance of various types of TE module, and the diesel engine model can simulate any type of on and off-road diesel engines. The simulation results demonstrated that approximately 544.75W could be recovered from the engine exhaust and 40.4W could be directly converted into electricity using one TE module. The models developed in this study can be easily coupled with each other in the same computational program; thus, the models are expected to provide a viable tool for developing and optimizing a TEG waste heat recovery system in an automotive diesel engine.

A Study on the Engineering Design for 20kW-Grade Waste Gas Heat Recovery (20kW급 폐열회수 시스템 공정 설계에 관한 연구)

  • Kim, Kyoung Su;Bang, Se Kyoung;Jeong, Eun Ik;Yi, Chung Seob
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.4
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    • pp.91-96
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    • 2018
  • This study is collects design data through the process design of the organic Rankine cycle, which can produce 20kW of electric power through the recovery of waste heat. In this study, the simulation was conducted by using APSEN HYSYS in order to make the model for the process design of the 20kW class waste heat recovery system. For the thermodynamic model, the test was conducted with hot water as the heat source, with the water steam used as the cooling water for the cooler and the refrigerant R245fa in the cycle. In Case 1 and Case 2, it was expected and found that the cycle efficiency was 10.6% and that 36.86kw was produced, considering the margin of 84% of 20kW. In Case 3 and Case 4, it was expected and found from the simulation that the cycle efficiency was 12% and that 30.0kw was produced, considering the margin of 84% of 20kW.

A Study on the Engineering Design for 250kW-Grade Waste Gas Heat Recovery (250kW급 폐열회수 시스템 공정설계에 관한 연구)

  • Kim, Kyoung Su;Bang, Se Kyoung;Seo, In Ho;Lee, Sang Yun;Jeong, Eun Ik;Yi, Chung Seob
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.5
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    • pp.90-95
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    • 2019
  • This study aims to gain the design data through the process design of the organic Rankine cycle, which can produce 250kW of electric power through waste heat recovery. In this study, a simulation was conducted using APSEN HYSYS to make the model for the process design of the 250kW-class waste heat recovery system. For the thermodynamic model, the test was conducted with hot water as the heat source, the water steam as the cooling water for the cooler, and the refrigerant R245FA in the cycle. In the final design, it was expected and found from the simulation that the cycle efficiency was 12.62% and that 250kW of power was produced considering the margin of 80%.

Mechanical Properties of Heat Exchanger Element with Higher Capacity Waste Heat Recovery PDC Clean Ventilation System (대용량 폐열회수 PDC청정 환기시스템용 열교환 소자의 기계적 특성)

  • Ahn, S.H.;Nam, K.W.;Ahn, B.H.;Kim, D.G.;Jeong, S.K.
    • Journal of Power System Engineering
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    • v.13 no.5
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    • pp.67-75
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    • 2009
  • Recently, the higher capacity waste heat recovery PDC clean ventilation system has a tendency which is increasing due to the excellent energy reduction in factory, big building, and so on. This system was developed to complement the room environment which is deteriorated. However, the researches and technologies about this system were not well studied. Specially, the characteristic for heat exchanger element used to this system were not well known. Therefore, this study was carried out to evaluate the mechanical properties of the heat exchanger element as the core parts compose of this system. From results, tensile strength and elongation of the plate type heat exchanger element had about 10.11~14.32 kgf/$mm^2$ and 8.0~16.2%, respectively.

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Performance Analysis of Fin-Tube Heat Exchangers with Various Fin Shapes for Waste Gas Heat Recovery (핀 형상에 따른 폐열회수용 핀-튜브 열교환기의 성능분석)

  • Maeng, Jae-Hun;Koo, Byeong-Soo;Jun, Yong-Du;Lee, Kum-Bae
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.23 no.9
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    • pp.627-632
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    • 2011
  • As an innovative effort to secure economically viable heat recovery system, various fin shapes for industrial fin-tube heat exchangers have been studied for better performance. In this study, the waste gas heat recovery from four different fin shapes was experimentally performed for heat transfer rate and pressure drop. According to the tested results, the twist and wavy shape fins of rectangular type show the superior performance in terms of Goodness factor and jH/f factor ratio, whereas the circular spiral fin shows the inferior values. Experimental results shows good comparison with the numerical results with a slight discrepancy of 5%, which is quite resonable.

A Study on the Temperature Control System Design of Heat Pipe for Alternative Heating (대체 난방용 히트파이프 온도 제어 시스템 설계에 관한 연구)

  • Yoon S.A.;Shu J.S.;Cho K.J.;Cha I.S.
    • Proceedings of the KIPE Conference
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    • 2003.07b
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    • pp.908-912
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    • 2003
  • The waste heat recovery system using heat pipe was tested for the consideration of developing the high-efficiency waste heat recovery technology. Heat pipe, a effective device that can quickly transfer large amounts of heat energy using the phase change of the working fluid and the characteristics of Electric Heater Bars used for alternative heating system are introduced In this paper. In order to increase energy efficiency, the system which controls the status of electric heater bars and the temperature of heat pipe installed has developed.

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