• Title/Summary/Keyword: Waste ferrite

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CO2 Decomposition with Waste Ferrite (폐기물 페라이트를 이용한 CO2분해)

  • 신현창;김진웅;최정철;정광덕;최승철
    • Journal of the Korean Ceramic Society
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    • v.40 no.2
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    • pp.146-152
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    • 2003
  • The waste ferrites from magnetic core manufacturing process were used to $CO_2$gas decomposition to avoid the greenhouse effects. The waste ferrites are the mixed powder of Ni-Zn and Mn-Zn ferrites core. In the reduction of ferrites by 5% $H_2/Ar$ mixed gas, the weight loss of ferrites was about 14~16wt%. After the$CO_2$gas decomposition reaction, the weight of the reduced ferrites was increased up to 11wt%.$CO_2$gas was decomposed by oxidation of Fe and FeO in reduced compound and the phase of the waste ferrite was changed to spinel structure. A new technique capable of$CO_2$decomposition as low cost process through utilizing waste ferrite was development.

Fabrication of Nano-Sized Ni-ferrite Powder from Waste Solution Produced by Shadow Mask Processing (새도우마스크 제조공정 중 발생되는 폐액으로부터 니켈 페라이트 나노 분말 제조)

  • 유재근;서상기
    • Journal of Powder Materials
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    • v.10 no.4
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    • pp.262-269
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    • 2003
  • Nano-sized Ni-ferrite powder was fabricated by spray pyrolysis process using the waste solution resulting from shadow mask processing. The average particle size of the powder was below 100 nm. The effects of the concentration of raw material solution, the nozzle tip size and air pressure on the properties of powder were studied. As the concentration increased, the average particle size of the powder gradually increased and its specific surface area decreased, but size distribution was much wider and the fraction of the Ni-ferrite phase greatly increased as the concentration increasing. As the nozzle tip size increased from 1 mm to 2 mm, the average particle size of the powder decreased. In case of 3 mm nozzle tip size, the average particle size of the powder increased slightly. On the other hand, in case of 5 mm nozzle tip size, average particle size of the powder decreased. Size distribution of the powder was unhomogeneous, and the fraction of the Ni-ferrite phase decreased as the nozzle tip size increasing. As air pressure increased up to 1 kg/$cm^2$, the average particle size of the powder decreased slightly, on the other hand, the fraction of the Ni-ferrite phase was almost constant. In case of 3kg/$cm^2$ air pressure, average particle size of the powder and the fraction of the Ni-ferrite phase remarkably decreased, but size distribution was narrow.

Synthesis of Barium Ferrite Powder by the Coprecipitation Method using Iron Pickling Waste Acid

  • Youngjae Shim;Kim, Dong-Whan;Kim, Guk-Tae
    • Journal of the Korean Ceramic Society
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    • v.38 no.5
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    • pp.401-404
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    • 2001
  • Barium ferrite powders were synthesized by the coprecipitation method using iron-pickling waste acid (IPWA) and BaCl$_2$$.$2H$_2$O as raw materials. Fe$\^$2+/ ions in the IPWA, which contains both Fe$\^$2+/ and Fe$\^$3+/ ions, were oxidized into Fe$\^$3+/ ions using H$_2$O$_2$. Proper amount of BaCl$_2$$.$2H$_2$O was dissolved into the oxidized IPWA. Using NaOH, Ba$\^$2+/ and Fe$\^$3+/ ions were coprecipitated as Ba(OH)$_2$and Fe(OH)$_3$. The coprecipitated Ba(OH)$_2$and Fe(OH)$_3$were washed and dried. Barium ferrite powders were obtained by calcining the dried Ba(OH)$_2$and Fe(OH)$_3$mixture from 400$\^{C}$ to 1000$\^{C}$ with a 100$\^{C}$ interval. Barium ferrite powders were characterized by X-ray diffraction, SEM, and VSM. It was found that barium ferrite powders could be synthesized at around 630$\^{C}$. The synthesized barium ferrite powders showed hexagonal plate shapes with a fairly uniform size. The barium ferrite powder calcined at 900$\^{C}$ showed good magnetic properties, saturation magnetization of 67emu/g and maximum coercivity of 5000 Oe.

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Magnetic Properties of NiZn-ferrite Synthesized from Waste Iron Oxide Catalyst (산화철 폐촉매로부터 합성된 NiZn- 페라이트의 자기적 특성)

  • Hwang, Yeon;Kwon, Soon-Kil;Lee, Hyo-Sook;Je, Hae-June;Park, Sang-Il
    • Journal of the Korean Ceramic Society
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    • v.38 no.12
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    • pp.1162-1166
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    • 2001
  • NiZn-ferrite was synthesized from waste catalysts, which were produced from styrene monomer process and buried underground as an industrial wastes, and its magnetic properties were investigated. Nickel oxide and zinc oxide powders were mixed with finely ground waste catalysts, and spinel type ferrite was obtained by calcination at 900$\^{C}$ and sintering at 1230$\^{C}$ for 5 hours. The intial permeability was measured and reflection loss was calculated from S-parameters for the composition of Ni$\_$x/Zn$\_$1-x/Fe$_2$O$_4$(x=0.36, 0.50, 0.66). NiZn-ferrite synthesized from waste iron oxide catalyst showed a feasibility for the use as electromagnetic wave absorber in X-band.

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Recovery of Mg-Ferrite Powder from Acid Leaching Mg Waste by Hydrothermal Method (산 침출 Mg폐액으로부터 수열법에 의한 Mg-Ferrite 분말회수)

  • 김영순;윤기석;안찬영;이종현;원창환
    • Resources Recycling
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    • v.6 no.4
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    • pp.31-37
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    • 1997
  • The Mg-ferrite powders were recovered from acid leaching Mg waste by hydrothermal method. Recovering conditions ofMg-Ferrite were investigated m this system and the powders prepared were characterized, using X-ray analysis, chemicalanalysis, SEM. TEM, and VSM. In this study, pH of solution and the kind of neutralizer wcre important factors on thecharacteristics of the product. The optimum condition of recovering MgPenite was the mole ratio of Fe" : Mg"=2'1, reactiontemperature : ZOWC, reaction time.lhr, at pH=lZ, and Oi partial pressure af 2000 psi. And the powders ~ccovered have amonodispersed and spherelike shapes with the narrow sue distribulion.ow sue distribulion.

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Synthesis of NiZn-Ferrite from Waste Iron Oxide Catalyst (산화철 페촉매를 애용한 NiZn-페라이트의 합성)

  • Hwang, Yeon;Lee, Hyo-Sook;Lee, Woo-Chul
    • Korean Journal of Crystallography
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    • v.12 no.1
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    • pp.20-24
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    • 2001
  • NiZn-ferrite was synthesized usign waste iron oxide catalysts which were produced from styrene monomer process and buried underground as an industrial wastes. The spinel type ferrite was obtained by calcination and sintering of the mixture of finely ground waste catalysts, nickel oxide and zinc oxide powders. The sintered body of Ni/sub 0.5/Zn/sub 0.5/Fe₂O₄ composition at 1230℃ for 5 hours showed the density of 5.38g/㎤, and initial permeability of 59 at 1 kHz. Not only cerium oxide, which existed as a major component in the catalyst, but also unicorporated NiO and ZnO into spinel structure remained as second phases after sintering.

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Recyling of Waste Materials for Iron Ore Sintering (제철소내 폐기물의 소결공정에서의 이용기술)

  • 문석민;이대열;정원섭;신형기
    • Resources Recycling
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    • v.3 no.3
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    • pp.12-20
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    • 1994
  • Difficulties lies on using the dust from iron making process as a raw material for sintering process mainly because of high amount of Zn or alkali content and its ultra fine characteristics. To eliminate these toxic influence, new fluxing materials were tested and could get a very successful results. This fluxing materials, Calcium-ferrite of magnesio-ferrite were made from various waste materials such as lime stone sludge, bag filter dust, waste EP dust and dolomite sludge by simple way of pre-sintering. Sintering behavior as a fluxing materials was revealed to be good in any aspects and new concept of total recycling system could be established.

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Purification of Iron Oxides and Application to Magnetic Hard Ferrite

  • Kim, Jeong-Seog;Chou, Kyoung-Ho;Kim, Jai-Young
    • The Korean Journal of Ceramics
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    • v.2 no.3
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    • pp.125-130
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    • 1996
  • Hematite iron ore and waste iron oxide sludge containing about 3-5 wt% $SiO_2$ were purified by three types of method developed on the basis of the Bayer process which is known as the purification process of bauxite ore. The basic principle of the developed methods lies in the fact that the impurities contained in the iron oxides, such as $SiO_2$ and $Al_2O_3$ are soluble in the alkaline reagents. Reaction of the raw materials with KOH was done in pressure vessel, at atmospheric pressure, and by both of these two. By the pressure vessel method $SiO_2$ content was reduced to below 0.5 wt% in the waste iron oxide sludge, while, in iron ore, $SiO_2$ remained at 2-3 wt%. The atmospheric pressure reaction rendered the waste iron oxide sludge $SiO_2$ content below 0.5wt% when the reaction temperature increased to above 90$0^{\circ}C$. The combined method of two previous methods was the most effective process and rendered the refined iron oxide about 300-400ppm of $SiO_2$. Using some refined iron oxides, Ba-ferrite was produced and magnetic properties were measured. The highest quality of magnetic properties obtained in this study were Br=2.09 G, bHc=1.99 KOe, iHc=4.54 KOe, $(BH)_{max}$=1.06 MGOe. Effect of sintering condition and chemical composition will be discussed.

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Utilization of Waste Mn-ferrite for Treating Heavy Metals in Wastewater (Mn-ferrite의 중금속 흡착특성-폐 페라이트의 중금속폐수 처리 활용 가능성)

  • 이상훈;윤창주;이희란
    • Economic and Environmental Geology
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    • v.36 no.5
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    • pp.381-385
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    • 2003
  • We investigated possible application of waste ferrite in treating Cd and Pb in wastewater. Adsorption of Cd and Pb on Mn-Ferrite are influenced by several controlling factors such as contact time, heavy metal concentrations, pH and temperature. Both Cd and Pb achieved adsorption equilibrium within 5 minutes. Based upon this kinetic data, 24 hours of contact time was allowed for other experiment. The adsorption of Cd and Pb was high at high pH and high ion concentrations. The reaction was also affected by temperature. Adsorption isotherms fits well with the Freundlich isotherm equation. pH is the main controlling factor in Cd, Pb adsorption on the Mn-ferrite. Cd showed S type adsorption curve while Pb showed sorption edges, depending on the Pb concentrations.