• Title/Summary/Keyword: Waste Porcelain

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Development of ceramic glazes utilizing wasted porcelains (폐도자기를 활용한 도자기 유약 개발)

  • Lee, Jea-Il;Lee, Byung-Ha
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.21 no.2
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    • pp.87-91
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    • 2011
  • The purpose of this study is to develop ceramic glazes for the pottery production by utilizing wasted white porcelain, celadon porcelain and bone china thrown away from the areas of Icheon and Yeoju. Most of Korean pottery manufacturers are located in the both areas. According to the XRF analysis, the wasted white porcelain contains over 67 % of silica. It is enough to make a transparent glaze without adding silica. The wasted celadon porcelain contains much $Fe_2O_3$, which is suitable for producing a celadon glaze. The wasted bone china contains 22 % of $P_2O_5$, which is suitable for making a milky white bone china glaze. As a result, it is expected that production of pottery glaze using the wasted porcelains will reduce pollution problems comes from the landfill, and obtain economic effects in terms of resources recycling. It is also expected to be utilized as alternative materials of imported ones.

A Quarter Century of Scientific Study on Korean Traditional Ceramics Culture: From Mounds of Waste Shards to Masterpieces of Bisaek Celadon

  • Choo, Carolyn Kyongshin Koh
    • Conservation and Restoration of Cultural Heritage
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    • v.1 no.1
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    • pp.39-48
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    • 2012
  • The first twenty-five years of scientific study within Korea on Korean traditional ceramics has been characterized as a bridging effort to understand the rich field of artistic ceramic masterpieces on one hand with analytic results gained from mounds of broken shards and kiln wastes on the other. First shard pieces were collected directly from the waste mounds, but most of the analyzed shards were provided by art historians and museum staffs directly involved in systematic excavations. The scientific study is viewed as one of many complimentary ways in learning about the multi-faceted ceramics culture, ultimately connecting human spirits and endeavors from the past to the present to the future. About 1350 pieces of analyzed shards have been so far collected and organized according to the production location and time period. From the experimental results of the analysis, the compositional and microstructural characteristics of bodies and glazes have been deduced for many kiln sites of Goryeo and Joseon dynasties. Except for a few local kilns, porcelain stone was used as body material in both dynasties. The principle of mixing a clay component with a flux material was used in Korean glazes as was in China. The clay component different from body clay was often used early on. In Gangjin a porcelain material appropriate for whiteware body was mixed for celadon glaze, and in Joseon Gwangju kilns glaze stone was chief clay material. The use of wood ash persisted in Korea even in making buncheong glazes, but in Joseon whitewares burnt lime and eventually crushed lime were used as flux material.

Effect of limestone addition on mechanical properties of ceramic tiles with fly ash (플라이애시가 첨가된 도자타일 성능에 석회석 함량이 미치는 효과)

  • Lee, Jin-Wook;Han, Kyu-Sung;Hwang, Kwang-Taek;Kim, Jin-Ho
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.28 no.6
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    • pp.256-262
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    • 2018
  • A great amount of fly ash, which is a waste from a thermal power plant, has not been appropriately recycled until now. Landfill of flay ash causes environmental pollution and enormous economic costs. In this study, manufacturing of architectural ceramic tile was investigated replacing fly ash with clay raw material. The properties of porcelain tile was analyzed after manufacturing porcelain tile with mineral based glaze and fast firing process. In particular, the effect of the fly ash addition on the properties of ceramic tile was investigated by increasing the amount of limestone addition. Porcelain tile with fly ash showed excellent bending strength, water absorption, warping and abrasion resistance. However, a significant decrease in durability was observed through the autoclave test. Addition of limestone increased the water absorption, twisting and hydration expansion of the ceramic tile, but it was confirmed that the durability of the ceramic tile with fly ash was greatly improved. In conclusion, recycled architectural ceramic tiles, which can meet domestic construction standards, could be manufactured with the addition of fly ash and limestone.

Study of Scientific Comparison for the Characteristics of Black Ware Excavated from White Porcelain Kiln of Yongyeon-ri, Damyang and those of Other Regions

  • Choi, Jae Won;Han, Min Su
    • Journal of Conservation Science
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    • v.35 no.4
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    • pp.331-343
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    • 2019
  • The purpose of this study was to investigate the material characteristics of black wares excavated from Yongyeon-ri, Damyang and to clarify the correlation of the factors that develop black coulor compared with black wares excavated from other regions. As a results of absorption rate, colour coordinate, compositional mineral, section analysis and contents showed high correlation between the kilns and the waste dumplings, indicating that they were made using the same materials. Second, comparing the microtextures and contents of the glaze layer with the excavated sherds from other kilns, a characteristic coagulation phenomena of iron oxides were not observed in Yongyeon-ri and Gilmyeong-ri, and it was considered that the material, mixing ratio, and firing environment were different from those of Bonggok-dong. In addition, statistical analysis using the major components revealed that the bodies of Yongyeon-ri were highly correlated with those of Bonggok-dong, which is nearest to the region, and similar to Gilmyeong-ri in the glaze layer. The characteristics of colorant were different depending on Fe2O3 content and K2O content also contributed to the classification of the composition of each excavated kiln. Conclusionally, it can be seen from the scientific analysis that the colour of black wares excluded from different regions is materially different from that of iron oxide, the coloring condition, and the firing environment.