• 제목/요약/키워드: Warm deep drawability

검색결과 25건 처리시간 0.019초

마그네슘 판재 온간 딮드로잉성에서의 속도의존성 (Dependency on the Forming speed at the warm forming of magnesium sheet)

  • 박현양;이항수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 추계학술대회 논문집
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    • pp.246-249
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    • 2007
  • This study is concerned with deep drawability of magnesium sheets(AZ31B) at the warm conditions. Especially the dependency on forming speed has been investigated at the temperature of $200^{\circ}C$ and $300^{\circ}C$. Deep drawing test has been carried out at the temperature of $200^{\circ}C$ and $300^{\circ}C$. The die and blank holder are kept at test temperature by local heating and the punch is kept at room temperature by cooling technique. The magnesium sheets called AZ31B with the thickness of 0.5mm have been applied to deep drawing of circular cup. The drawability has been estimated at the conditions of forming speed (0.1, 1, 10 mm/sec). The results of deep drawing experiments show that the drawability is better at $300^{\circ}C$. Also the deep drawability is improved at the low speed(1mm/sec).

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알루미늄 합금박판 비등온 성형공정의 유한요소해석 및 실험적 연구 (제1부. 실험) (Finite Element Analysis and Experimental Investigation of Non-isothermal Foming Processes for Aluminum-Alloy Sheet Metals(Part 1. Experiment))

  • 류호연;김영은;김종호;구본영;금영탁
    • 소성∙가공
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    • 제8권2호
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    • pp.152-159
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    • 1999
  • This study is to investigate the effects of warm deep drawing with aluminum sheets of A1050-H16 and A5020-H32 for improving deep drawability. Experiments for producing circular cups and square cups were carried out for various working conditions, such as forming temperature and blank shapes. The limit drawing ratio(LDR) of 2.63 in warm deep drawing of circular cups in case of A5020-H32 sheet, whereas LDR of 2.25 in case of A1050-H16, could be obtained and the former was 1.4 times higher than the value at room temperature. The maximum relative drawing depth for square cups of A5020-H32 material was also about 1.92 times deeper than the depth drawn at room temperature. The effects of blank shape and forming temperature on drawability as well as thickness distribution of drawn cups were examined and discussed.

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원형 클래드 판재를 이용한 정사각컵 온간 디프 드로잉성 비교 (Comparision of Warm Deep Drawability of Square Cups Using Circular Clad Sheet Metals)

  • 류호연;김영은;김종호;정완진
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 춘계학술대회 논문집
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    • pp.89-93
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    • 2001
  • This study was carried out to investigate the warm deep drawability of square cups of clad sheet metals, by changing temperatures of die and blankholder and blank materials. Two kinds of clad sheet metals, STS304-A1050-STS304 and STS304-A1050-STS430 were chosen for experiments. The relative drawing depth of STS304-A1050-STS304 clad sheet was increased up to 4.4 at $150^{\circ}C$ that was $29\%$ higher than at room temperature, whereas STS304-A1050-STS430 material was improved to 3.65 at $120^{\circ}C$ which was $16\%$ better than at room temperature. In addition, comparison of wall thickness and hardness of a warm drawn cup with those of room temperature showed more even distributions. Therefore, warm forming technique was confirmed to ive better results in deep drawing of stainless clad sheet metal.

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알루미늄 합금박판 비등온 성형공정의 유한요소해석 및 실험적 연구(제1부. 실험) (Finite Element Analysis and Experimental Investigation of Non-isothermal Forming Processes for Aluminum-Alloy Sheet Metals. (Part 1. Experiment))

  • 류호연;배원택;김종호;김성민;구본영;금영탁
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1998년도 춘계학술대회논문집
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    • pp.45-52
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    • 1998
  • This study is to investigate the effects of warm deep drawing with aluminum sheets of A1050-H16 and A5052-H32 for improving deep drawability. Experiments for procucing circular cups and square cups were carried out for various working conditions, such as forming temperature and blank shape. The limit drawing ratio(LDR) of 2.63 in warm deep drawing of circular cups in case of A5052-H32 sheet, whereas LDR of A1050-H16 is 2.25, could be obtained and the former was 8 times higher than the value at room temperature. The maximum relative drawing depth for square cups of A5052-H32 material was also about 2 times deeper than the depth drawn at room temperature. The effects of blank shape, and temperature on drawability of aluminum materials as well as thickness distribution of drawn cups were examined and discussed.

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금형의 국부적인 가열에 의한 사각통의 온간 디프로드로잉 성형성에 미치는 온도의 효과 (Temperature Effect On Warm Deep Drawability of Rectangular Cup Using Local Heating of Dies)

  • 김창호;박동환;강성수
    • 한국정밀공학회지
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    • 제13권5호
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    • pp.53-59
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    • 1996
  • Warm deep drawing of single-action dies using local heating has appeared to be an alternative attractive production method of multi-operation die sets generally used at room temperature in deep drawing of rectangular cup. Uniaxial tensile tests and deep drawing tests of various materials are carried out and the effect of temperature on tensile properties and drawability are examined at temperatures up to 200 .deg. C under three kinds of lubricants of teflon film, vinyl film and drawing oil. Good formability is achieved when punch and die temperature were differentiated intentionally in order to get large tensile strength(TS) at punch shoulder protion and small TS at die side. Throughout the experiments, it has been shown that the limiting drawing height of STS316L was increased with heating die and blank holder at 100 .deg. C, but that of STS430 wasn't. When vinyl or teflon film was attached on the plates, the drawability was increased considerably.

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고온상태에서 마그네슘 합금의 디프드로잉 성형성에 관한 연구 (A Study on the Formability of Magnesium Alloy in Warm Temperature)

  • 강대민;황종관
    • 한국기계가공학회지
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    • 제2권2호
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    • pp.84-90
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    • 2003
  • Magnesium alloys have been paid attention In automotive and industries as lightweight materials, and with these materials it has been attempted at deep drawing process for assessment of formability of sheet metal. For warm deep drawing process with a local heating and cooling technique, both die and blank holder were heated at warm temperature while the punch was kept at room temperature by cooling water. Warm deep-drawing process with considering heat transfer was simulated by finite element method to investigate the improvement of deep-drawability and temperature distribution of Mg alloy sheet. The effect of sham rate sensitivity index on the deformation profile was considered in this work and the simulation results revealed that considering heat transfer is very effective for deep-drawability of Mg alloy. The deformed blank In considering heat transfer was drawn successfully without any localized thinning and the cup height is higher in contrast to results of simulations in considering no heat transfer.

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AZ31B 마그네슘 판재의 온,열간 딮드로잉 성형성 및 공정해석 (A Study on the Deep drawing drawability and Analyzing process of AZ31B Magnesium Sheet at Warm and Hot temperature)

  • 한수훈;추동균;강충길
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 춘계학술대회 논문집
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    • pp.48-52
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    • 2006
  • The drawability of AZ31B magnesium sheet is estimated at various temperatures (200, 250, 300, 350 and $400^{\circ}C$), and forming speed (20, 50, 100 mm/min), thickness (0.5, 0.8, 1.0, 1.4 mm). The deep drawing process of circular cup and square cup were used in forming experiments. Experimental and FEM analysis are performed to investigate drawability and affection of controlled blank holding force. Through the controlled blank holding force, drawability was improved. This result is verified by FEM analysis. Through the observation of microstructure, the main cause is investigated as a quantity of the dynamic recrystallization.

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가공유기변태 강판의 온간 디프드로잉 성형 특성 (Characteristics on the Warm Deep Drawability of Transformation-Induced Plasticity Steel Sheet)

  • 공경환;최치수;최이천;서대교
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2000년도 추계학술대회 논문집
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    • pp.162-167
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    • 2000
  • The warm deep drawability in square cup drawing is investigated about a newly developed high-strength steel sheet with retained austenite which is transformed into martensite during forming. For this investigation, six steps of temperature ranges, from room temperature to $250^{\circ}C$, and five kinds of drawing ratio, from 2.2 to 2.6 were adopted. As a result the maximum drawing force and the maximum drawing depth were affected by the elevated temperatures, and the more stable thickness strain distribution was observed to the elevated temperatures. But blue shortness happened over $200^{\circ}C$. The FEM analysis using the LS-DYNA code is adopted to compare the experimental results with the analytical results for thickness strain distribution.

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온간성형공법을 이용한 오일팬 드로잉공정 단축 (Reduction of Drawing Process in Warm Forming Steel Sheets using Oil Pan)

  • 최이천
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 춘계학술대회논문집
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    • pp.88-94
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    • 1999
  • This study is to investigate the effects of warm deep drawing with steel sheets of SCP3C and SCP1 for improving deep drawability. Experiments were carried out in various working conditions such as forming temperature and lubricantion. The effect of lubricantion and temperature on drawabillity of steel sheets as well as thickness distribution of drawn oil pan were examined and discussed. One step forming at room temperature and uniform distribution of thickness was achieved at optimum formability for lubricantion. The optimum forming temperature was obtained that both the die and the blankholder were heated to 10$0^{\circ}C$ while the punch was cooled by circulating coolant of $0^{\circ}C$.

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Characteristics of the Warm Deep Drawability of a Transformation-Induced Plasticity Steel Sheet

  • 서대교;장성호;공경환
    • 소성∙가공
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    • 제8권3호
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    • pp.221-221
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    • 1999
  • Warm deep drawability in a square cup drawing was investigated using a newly developed high-strength steel sheet with retained austenite that was transformed into martensite during formation. For this investigation, six different temperatures between room temperature and 250℃, and five different drawing ratios ranging from 2.2 to 2.6 were considered. The results showed that the maximum drawing force and the drawing depth were affected by the change in temperature, and a more stable thickness strain distribution was observed at elevated temperatures. However, blue shortness occurred at over 200℃. FEM analysis using the LS-DYNA code was used to compare the experimental results with the numerical results for the thickness strain distribution.