• 제목/요약/키워드: Warm compacting

검색결과 7건 처리시간 0.023초

온간성형용 분말의 고온 유동도와 겉보기 밀도 측정에 관하여 (On Apparent Density and Flow Rate Measurement at Elevated Temperature for Powder Mixes Intended for Warm Compacting)

  • 이정근;김순욱
    • 한국분말재료학회지
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    • 제13권1호
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    • pp.52-56
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    • 2006
  • The aim of this work was to establish an optimal condition for determination of apparent density and flow rate for warm compacting powder. For this purpose it was evaluated uncertainty on them according to ISO Guide to the Expression of Uncertainty in Measurement. This evaluation example would be useful even in powder fluidity measurement at room temperature.

온간 성형법으로 제작한 오스테나이트계 스테인레스강의 소결 거동에 관한 연구 (A Study on Densification Behvior of Austenitic Stainless Steel Powder Compacts Processed by Warm Compaction)

  • 임태환
    • 한국분말재료학회지
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    • 제7권1호
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    • pp.42-49
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    • 2000
  • Densificationbehavior of conventional austenitic stainless steel powder compacts was studied by comparing the relative density of sintered compact(Ds)with that of green compacts(Dg)prepared with various catbon contents and P/M process. Dg of 304and 316 powders by warm compaction under pressure of 686 MPa at heating temperature of powder(553K) and dies (573K) were 80% and 81%, repectively, whichwere 2 and 3% higher than those of conventional green compacts at the same pressure. Ds of 304 compacts sintered at 1373K in H2 gas has the same value of 84% max. regardless of compacting temperature, and Ds of 316 compacts at the same sintering conditions were 80% by conventional compaction and 83% by warm compaction. Oxygen contents of 304 and 316 sintered compacts were increased 1.43∼2.94% and 0.010∼0.921% higher than those of raw powders and warm green compacts, respectively. In other case, Ds of 316 compacts sintered at 1573K in vacuum had the same value of 86%max. And Ds of 316 compacts at the same sintering conditions were 83% and 86% by conventional and warm compaction, respectively. Oxygen contents of 304 sintered compacts were 0.321% and 0.360%, and in case of 316, they were 0.419% and 0.182% by the respective compating condition. With carbon additions in the range 0.1∼0.6% Ds increased to the extent of 86∼89% in 304 sintered compacts, and to 82∼84% and 85∼87% in 316 according to different two compacting peocesses compared to those of sintered compacts without carbon addition.

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Influence of Mold Temperature, Lubricant and its Additional Quantity on Compressibility in Warm Compaction

  • Ushirozako, Tsutomu;Yamamoto, Masayuki
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.195-196
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    • 2006
  • In recent years, demands for sintered ferrous material with higher strength are increasing. To satisfy these demands, studies and commercial use of the die wall lubrication method, the warm compaction method and the combination of both methods are widely carried out to achieve high density. The die wall lubrication warm compaction method makes it possible to achieve high density by reducing internal lubricant through die wall lubrication, although the method involves several issues such as prolonged cycle time due to lubricant spraying and difficulty in spraying lubricant in the case of compacting with complicated geometry. Meanwhile, the conventional warm compaction method requiring no die wall lubricant application cannot achieve such a high density as in the case of die wall lubrication warm compaction due to higher volume of internal lubricant. However, this report discloses our study result in which the possibility of improving density is exhibited by using a lubricant type with superior dynamic ejection property that can reduce volume of lubricant additive.

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Warm Compaction: FEM Analysis of Stress and Deformation States of Compacting Dies with Rectangular Profile of Various Aspect Ratio

  • Armentani, E.;Bocchini, G. F.;Gricri, G.;Esposito, R.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.191-192
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    • 2006
  • The deformation under radial pressure of rectangular dies for metal powder compaction has been investigated by FEM. The explored variables have been: aspect ratio of die profile, ratio between diagonal of the profile and die height, insert and ring thickness, radius at die corners, interference, different insert materials, i. e. conventional HSS, HSS from powders, cemented carbide (10% Co). The analyses have ascertained the unwanted appearance of tensile normal stress on brittle materials, also "at rest", and even some dramatic changes of stress patterns as the die height increases with respect to the rectangular profile dimensions. Different materials behave differently, mainly due to difference of thermal expansion coefficients. Profile changes occur when the dies are heated up to the temperature required for warm compaction. The deformation patterns depend on compaction temperature and thermal expansion coefficients.

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중온화 첨가제를 사용한 중온 재생 아스팔트 혼합물 평가 (Evaluation of Warm-Recycled Asphalt Mixtures using Polyethylene Wax-Based Additive)

  • 이진욱;이문섭;김용주;조동우;권수안
    • 한국도로학회논문집
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    • 제15권4호
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    • pp.43-51
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    • 2013
  • PURPOSES : The main purposes of this study are to examine the influences of polyethylene wax-based WMA additive on the optimum asphalt content of warm-recycled asphalt mixture based on the Marshall mix design and to evaluate performance of warm-recycled asphalt mixture containing 30% RAP with polyethylene wax-based WMA additive. METHODS: Physical and rheological properties of the residual asphalt were evaluated in terms of penetration, softening point, ductility and performance grade (PG) in order to examine the effects of polyethylene wax-based WMA additive on the residual asphalt. Also, To evaluate performance characteristics of the warm-recycled asphalt mixtures using polyethylene wax-based WMA additive along with a control hot-recycled asphalt mixture, indirect tensile strength test, modified Lottman test, dynamic immersion test, wheel tracking test and dynamic modulus test were conduced in the laboratory. RESULTS : Based on the limited laboratory test results, polyethylene wax-based WMA additive is effective to decrease mixing and compacting temperatures without compromising the volumetric characteristics of warm-recycled asphalt mixtures compared to hot-recycled asphalt mixture. Also, it doesn't affect the optimum asphalt content on recycled-asphalt mixture. All performance test results show that the performance of warm-recycled asphalt mixture using polyethylene wax-based WMA additive is similar to that of a control hot-recycled asphalt mixture. CONCLUSIONS: Overall, the performance of warm-recycled asphalt mixture using polyethylene wax-based WMA additive is comparable to hot-recycled asphalt mixture.

소형 포장 가속시험기를 이용한 중온 아스팔트 혼합물의 소성변형저항성 및 수분민감도 평가 (Evaluation of Rutting Resistance and Moisture Sensitivity of Warm-Mix Asphalt Mixtures Using the Model Mobile Loading Simulator(MMLS3))

  • 이재준;김용주;양성린;권수안;황성도
    • 한국도로학회논문집
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    • 제13권2호
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    • pp.41-48
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    • 2011
  • 아스팔트 혼합물을 중온에서 생산하여 다짐할 수 있는 중온 아스팔트 기술이 개발되었다. 중온 아스팔트 기술은 유해가스를 줄일 수 있어 친환경적 아스팔트 포장 기술로 인정받고 있으며 전 세계적으로 그 사용량이 점점 증가하고 있다. 최근, 국내에서도 순수 국산화 기술로 중온 아스팔트 혼합물용 첨가제를 개발하여 이에 대한 품질평가와 중온 아스팔트 혼합물에 대한 성능평가를 수행하고 있다. 2008년도부터 다수의 신설 국도 구간에 자체 개발한 중온 아스팔트 첨가제를 사용하여 생산한 중온 아스팔트 혼합물을 이용하여 시험포장을 성공적으로 완료하였다. 2010년 대전지방국도관리청 산하 신설 국도포장의 중간층에 두 종류에 중온화 첨가제(일반 중온화 첨가제(WMA), 폴리머 개질 중온화 첨가제(WMA-P))를 사용한 두 종류에 중온 아스팔트 혼합물과 한 종류에 가열 아스팔트 혼합물을 각각 생산하여 시험포장을 완료하였으며 시함포장에 사용한 혼합물을 사용하여 본 연구를 수행하였다. 현장 아스팔트 플랜트에서 생산된 두 종류의 중온 아스팔트 혼합물(WMA, WMA-P)과 일반 가열 아스팔트 혼합물(HMA)을 각각 채취하였으며 실내에서 실제 도로에서 발생하는 차량하중과 환경을 모사할 수 있는 소형 포장 가속시험기(MMLS3)를 사용하여 아스팔트 혼합물의 소성변형 저항성과 수분민감도를 비교 평가하였다. 소형 포장 가속 시험결과 현장 아스팔트 플랜트에서 생산한 중온 아스팔트 혼합물은 가열 아스팔트 혼합물보다 우수한 소성변형저항성과 수분민감도를 보여 주었다. 순수 국산화 기술로 중온 아스팔트 혼합물용 첨가제는 가열 아스팔트 혼합물 보다 낮은 온도에서 중온 아스팔트 혼합물을 생산하고 다짐하는데 효과적인 것으로 평가되었다.