• Title/Summary/Keyword: Wall Impingement

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Calculation of Fuel Spray Impingement and Fuel Film Formation in an HSDI Diesel Engine

  • Kyoungdoug Min;Kim, Manshik
    • Journal of Mechanical Science and Technology
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    • v.16 no.3
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    • pp.376-385
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    • 2002
  • Spray impingement and fuel film formation models with cavitation have been developed and incorporated into the computational fluid dynamics code, STAR-CD. The spray/wall interaction process was modeled by considering the effects of surface temperature conditions and fuel film formation. The behavior of fuel droplets after impingement was divided into rebound, spread and splash using the Weber number and parameter K(equation omitted). The spray impingement model accounts for mass conservation, energy conservation, and heat transfer to the impinging droplets. The fuel film formation model was developed by integrating the continuity, momentum, and energy equations along the direction of fuel film thickness. Zero dimensional cavitation model was adopted in order to consider the cavitation phenomena and to give reasonable initial conditions for spray injection. Numerical simulations of spray tip penetration, spray impingement patterns, and the mass of film-state fuel matched well with the experimental data. The spray impingement and fuel film formation models have been applied to study spray/wall impingement in high-speed direct injection diesel engines.

DEVELOPMENT OF A GENERAL PURPOSE THERMO/FLUID FLOW ANALYSIS PROGRAM NUFLEX WITH WALL IMPINGEMENT AND HEAT TRANSFER ANALYSIS MODEL OF LIQUID FILM (충돌분무와 액막의 열전달 해석모델을 고려한 범용 열/유체 프로그램 NUFLEX의 개발)

  • Kim, H.J.;Ro, K.C.;Ryou, H.S.;Hur, N.
    • Journal of computational fluids engineering
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    • v.13 no.2
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    • pp.68-72
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    • 2008
  • NUFLEX is a general purpose thermo/fluid flow analysis program which has various physical models including spray. In NUFLEX, spray models are composed of breakup and collision models of droplet. However, in case of diesel engine, interaction between wall-film and impingement model considering heat transfer is not coded in NUFLEX. In this study, Lee & Ryou impingement & wall-film model considering heat transfer is applied to NUFLEX. For the verification of this NUFLEX program, numerical results are compared with experimental data. Differences of film thickness and radius between numerical results and experimental data are within 10% error range. The results show that NUFLEX can be used for comprehensive analysis of spray phenomena.

A Experimental/Numerical Study of Behaviors of Spray Impinging on the Diesel Combustion Chamber Wall (디젤 연소실 벽면에 충돌하는 분무거동에 관한 실험적/수치적 연구)

  • 박정규;원석규;원영호
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.5
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    • pp.86-95
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    • 2000
  • A modified spray impingement model has been developed, which is assessed against experiments for the impinging sprays on the small combustion chamber at various gas pressures. To investigate spray behaviors in the diesel combustion chamber, a transparent constant-volume chamber is made which is similar to the combustion chamber of the real diesel engine. The chamber is pressurized by N2 gas from 0 bar to 20 bar to find the effects of ambient pressures. The behaviors of spray injected into this chamber and dispersed after impingement on the cylinder wall is measured two-dimensionally using laser sheet Mie scattering method. The physical submodels have been properly modified to improve the prediction capability of original KIVA code to describe the spray behaviors after impingement on the curved cylinder wall. In terms of spray dynamics and evolution. numerical results give qualitatively good agreements with experimental data.

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A Flow Analysis in the surroundings of the Impingement Baffle of the Extracting Nozzle for Shell Wall Thinning of a Feedwater Heater (추기노즐 충격판 주변의 급수가열기 동체 감육에 대한 유동해석)

  • Jung, Sun-Hee;Kim, Kyung-Hoon
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2977-2982
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    • 2007
  • Feedwater heaters of many nuclear power plants have recently experienced severe wall thinning damage, which will increase as operating time progresses. Several nuclear power plants in Korea have experienced wall thinning damage in the area around the impingement baffle - installed downstream of the high pressure turbine extraction steam line - inside number 5A and 5B feedwater heaters. At that point, the extracted steam from the high pressure turbine is two phase fluid at high temperature, high pressure, and high speed. Since it flows in reverse direction after impinging the impingement baffle, the shell wall of the number 5 high pressure feedwater heater may be affected by flow-accelerated corrosion. This paper describes the comparisons between the numerical analysis results using the FLUENT code and the down scale experimental data which effect on disclosing of the shell wall thinning of the high pressure feedwater heaters by porous plate.

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A Numerical Model for Atomization of an Impinging Spray on the Wall (벽면에 충돌하는 분무의 미립화에 관한 수치적 모델)

  • Joh, Mi-Ok;Huh, Kang-Y.
    • Journal of ILASS-Korea
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    • v.2 no.1
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    • pp.36-45
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    • 1997
  • A spray-wall impingement model for fuel sprays is proposed and implemented as a module into the KIVA-POSTECH code. The model is based on the single droplet experiments. The droplet behaviors after impingement are determined from experimental correlations. Different behaviors of impinged droplets depend on the wall temperature and the critical temperature of the fuel. Fuel film formation is taken into account so that the model can be applicable to any wall temperature and injection conditions. Computational results on a normal and on inclined wall are in good agreement for the spray shape and penetration. More validation against experiments and development of the heat transfer model are needed for further improvement.

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A Study on Atomization and Wall Impingement Process of Hollow-Cone Fuel Spray (중공 원추형 연료 분무의 미립화 및 벽 충돌 과정에 대한 연구)

  • Shim, Young-Sam;Choi, Gyung-Min;Kim, Duck-Jool
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.4
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    • pp.132-138
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    • 2006
  • Numerical analysis about atomization and wall impingement process of hollow-cone fuel spray is performed by a modified KIVA code with hybrid model. The atomization process is modeled by using hybrid breakup model that is composed of Linearized Instability Sheet Atomization(LISA) model and Aerodynamically Progressed Taylor Analogy Breakup(APTAB) model. The Gosman model, which is based on the droplet behaviors after impingement determined by experimental correlations, is used for spray-wall impingement process. The LIEF technique was used to compare the results with those of experiment. The calculations and experiments are carried out at the ambient pressures of 0.1 MPa and 0.5 MPa and the ambient temperature of 293K. It was found that the calculated results show satisfactory agreement with experimental ones.

Experimental and Numerical Study on Behavior of Impinging Spray according to Ambient Temperature (분위기 온도에 따른 충돌 분무의 거동에 대한 실험 및 수치적 연구)

  • Shim, Young-Sam;Choi, Gyung-Min;Kim, Duck-Jool
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.4
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    • pp.124-131
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    • 2007
  • The numerical study on behavior of impinging spray from high-pressure swirl injector under various ambient temperatures was performed by using spray vaporization model and spray-wall impingement model implemented in modified KIVA code, and these spray models were estimated by comparison with experimental results. To compute the spray-wall impingement process, the Gosman model, which is based on the droplet behavior after impingement determined by experimental correlations, was used. The modified Abramzon and Sirignano model, that includes the effects of variable thermodynamic properties and non-unitary Lewis number in the gas film, was adapted for spray vaporization process. The exciplex fluorescence measurements were also conducted for comparison. The experimental and numerical analysis were carried out at the ambient pressures of 0.1 MPa and at the ambient temperature of 293 K and 473 K, and the spray characteristics, such as spray-wall impingement process, gas velocity field, SMD and vapor concentration, were acquired. It was found that the impinging spray develops active and SMD is small at vaporization conditions.

EFFECT OF THE SHAPE OF IMPINGEMENT PLATE ON THE VAPORIZATION AND FORMATION OF FUEL MIXTURE IN IMPINGING SPRAY

  • Kang, J.J.;Kim, D.W.;Choi, G.M.;Kim, D.J.
    • International Journal of Automotive Technology
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    • v.7 no.5
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    • pp.585-593
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    • 2006
  • The effect of the shape of the side wall on vaporization and fuel mixture were investigated for the impinging spray of a direct injection(DI) gasoline engine under a variety of conditions using the LIEF technique. The characteristics of the impinging spray were investigated under various configurations of piston cavities. To simulate the effect of piston cavity configurations and injection timing in an actual DI gasoline engine, the parameters were horizontal distance from the spray axis to side wall and vertical distance from nozzle tip to impingement plate. Prior to investigating the side wall effect, experiments on free and impinging sprays for flat plates were conducted and these results were compared with those of the side wall impinging spray. For each condition, the impingement plate was located at three different vertical distances(Z=46.7, 58.4, and 70 mm) below the injector tip and the rectangular side wall was installed at three different radial distances(R=15, 20, and 25 mm) from the spray axis. Radial propagation velocity from spray axis along impinging plate became higher with increasing ambient temperature. When the ambient pressure was increased, propagation speed reduced. High ambient pressures tended to prevent the impinging spray from the propagating radially and kept the fuel concentration higher near the spray axis. Regardless of ambient pressure and temperature fully developed vortices were generated near the side wall with nearly identical distributions, however there were discrepancies in the early development process. A relationship between the impingement distance(Z) and the distance from the side wall to the spray axis(R) was demonstrated in this study when R=20 and 25 mm and Z=46.7 and 58.4 mm. Fuel recirculation was achieved by adequate side wall distance. Fuel mixture stratification, an adequate piston cavity with a shorter impingement distance from the injector tip to the piston head should be required in the central direct injection system.

Modeling of Diesel Spray Impingement on a Flat Wall

  • Lee, Seong-Hyuk;Ryou, Hong-Sun
    • Journal of Mechanical Science and Technology
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    • v.14 no.7
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    • pp.796-806
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    • 2000
  • To understand the transient behavior of droplets after impingement in a diesel engine, a numerical model for diesel sprays impinging on a flat wall is newly developed by the proposition of several mathematical formulae to determine the post-impingement characteristics of droplets. The new model consists of three representative regimes such as rebound, deposition and splash. The gas phase is modeled in terms of the Eulerian conservation equations, and the dispersed phase is calculated using a discrete droplet model. To validate the new model, the calculated results are compared with several experimental data. The results show that the new model is generally in good agreement with the experimental data. Therefore, it is thought that the new model is acceptable for the prediction of transient behavior of wall sprays.

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