• Title/Summary/Keyword: Wall Drawing

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A Study on the Behavior of Wrinkling in the Square Cup Deep Drawing of Al Alloy (Al합금의 사각용기 딥드로잉시 주름의 거동에 관한 연구)

  • Ko, Dae-Lim;Jung, Dong-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.3
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    • pp.276-282
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    • 2009
  • Wrinkling in the flange and wall of a deep-drawn part is one of the major defects in sheet metal processes. Wrinkling is influenced by many factors, such as material properties, shape of the body, forming conditions, stress state and thickness, etc. It is difficult to analyze the wrinkling initiation and growth according to the factors because the effects of the factors are very complex and the wrinkling behavior may show wide variation even though small deviation of factors. In this study, the influence of wrinkling parameters, such as material properties (Al1050, Al5052), the blank holding force and the drawing depth on the wrinkling initiation and growth is investigated by using the experimental method and the dynamic explicit finite element analysis. From the results, it is shown that the dynamic explicit finite element method can be used effectively to prevent the wrinkling problems advancely in the deep drawing process. Also, there is a good agreement between the experimental result and the dynamic explicit finite element analysis.

Study on the Influence of Die Corner Radius for Deep Drawing of Elliptical Product of Automobile (자동차용 타원형 디프 드로잉 제품의 다이 반경에 관한 연구)

  • 허영민;박동환;강성수
    • Transactions of Materials Processing
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    • v.11 no.8
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    • pp.668-675
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    • 2002
  • The circles deform into various shape during deformation, the major and minor axes of which indicate the direction of the major and minor principal strains. Likewise, the measured dimensions are used to determine the major and minor principal strain magnitudes. This circular grid technique of measuring strains can be used to diagnose the causes of necking and fracture in industrial practice and to investigate whether these defects were caused by material property variation, changes in lubrication, of incorrect press settings. In non-axisymmetric deep drawing, three modes of forming regimes are found: draw, stretch, plane strain. The stretch mode for non-axisymmetric deep drawing could be defined when the major and minor strains are positive. The draw mode could be defined when the major strain is positive and minor strain is negative, and plane strain mode could be defined when the major strain is positive and minor strain is zero. Through experiments the draw mode was shown on the wall and flange are one of a drawn cup, while the plane strain and the stretch mode were on the punch head and the punch corner area respectively, We observed that the punch load of elliptical deep drawing was decreased according to increase of die corner radius and the thickness deformation of minor side was more large than major side.

Consideration of thickness change during progressive drawing process of automotive coupler parts(AL5052-H32) (자동차 커플러 부품(Al5052-H32)의 프로그래시브 드로잉 공정 시 두께 변화 고찰)

  • Park, Sang-Byung;Yun, Jae-Woong
    • Design & Manufacturing
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    • v.14 no.3
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    • pp.37-43
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    • 2020
  • Progressive drawing processing is one of the manufacturing processes used to mass-produce a variety of products on the industrial site. In this study, the goal is to achieve a uniform product thickness of at least 1.3mm by reducing the wall thickness of the coupler parts used in automotive air conditioning systems to within 15% using A5052-H32 materials. The progressive die was designed using Blank's law of volume invariance. Due to the characteristics of the drawing process, the material thickness in the punch R part decreases and the thickness in the die R part increases. When designing the progressive die of the coupler part, an ironing method, a push back method, and a stand-alone die pad method were applied to each process to design a mold in consideration of the drawing rate and to artificially adjust the thickness change. The suitability of the method used in die design was investigated by measuring the thickness change of forming parts for each process. In the final part, it was confirmed that the thickness measurement values of the five regions of a radial line were implemented as 1.34-1.36 mm.

Tool Design in a Multi-stage Rectangular Cup Drawing Process with the Large Aspect Ratio by the Finite Element Analysis - Ironing Analysis and Experimental Verifications (유한요소해석을 이용한 세장비가 큰 직사각컵 다단계 성형공정의 금형설계 - 아이어닝 해석과 실험적 검증)

  • Kim S. H.;Kim S. H.;Huh H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.05a
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    • pp.85-88
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    • 2001
  • Examination of the die design is carried out for a multi-stage rectangular cup drawing process with the large aspect ratio with the aid of the finite element analysis. The analysis considers the deep drawing process with the ironing process for the thickness control in the cup wall. Simulation is performed to investigate the deformation mechanism in the initial design and the modified design. The analysis clarifies that the irregular cross section and the irregular contact condition produces unfavorable deformation. The analysis results show that the modified design improves the quality of a deep-drawn product with the low possibility of failure. The analysis result also shows good agreement with the experimental one.

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Amendment for Plasterboard Partition Wall of LH Construction Specifications (LH 전문시방서의 석고보드 복합패널 관련 개정(안))

  • Choi, Soo-Kyung;Yoon, Sang-Chun;JI, Suk-Won
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.11a
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    • pp.213-214
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    • 2019
  • In order to apply the drywall system to the interior wall of the post & beam structure, the existing detail drawings and construction specifications must be revised. LH selected drywall systems suitable for post & beam apartment housings and revised their standard detail drawings and construction specifications. This paper describes the major revision of the plasterboard partition wall in the LH construction specifications and standard detail drawings. The main policy of the revision work was to prevent defects by ensuring the construction quality and to eliminate adverse effects on the subsequent processes.

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A Main Wall Recognition of Architectural Drawings using Dimension Extension Line (치수보조선을 이용한 도면의 주벽인식)

  • Kwon, Young-Bin
    • The KIPS Transactions:PartB
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    • v.10B no.7
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    • pp.837-846
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    • 2003
  • This paper deals with plain figures on the architectural drawings of apartment. This kind of architectural drawings consist of main walls represented by two parallel bold lines, symbols (door, window, $\cdots$), dimension line, extension line, and dimensions represent various numerical values and characters. This paper suggests a method for recognizing main wall which is a backbone of apartment in an architectural drawing. In this thesis, the following modules are realized : an efficient image barbarization, a removal of thin lines, a vectorization of detected lines, a region bounding for main walls, a calculation of extension lines, a finding main walls based on extension line, and a field expansion by searching other main walls which are linked with the detected main walls. Although the windows between main walls are not represented as main walls, a detection module for the windows is considered during the recognition period. So the windows are found as a part of main wall. An experimental result on 9 different architectural drawings shows 96.5% recognition of main walls and windows, which is about 5.8% higher than that of Karl Tombre.

Process Design and Finite Element Analysis of Rectangular Cup used for Ni-MH Battery with High Aspect Ratio (니켈-수소 2차 전지용 고세장비의 직사각 컵에 대한 성형공정 설계 및 유한요소해석)

  • Ku, T.W.;Kim, H.Y.;Song, W.J.;Kang, B.S.
    • Transactions of Materials Processing
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    • v.17 no.3
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    • pp.170-181
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    • 2008
  • The shape of rectangular cup used for Ni-MH(Nickel-coated Metal Hydrogen) battery for hybrid car looks quite simple, but the forming process of extruding and setting up process design are highly difficult. Furthermore, there are few concrete reports on the rectangular deep drawn cup as part of hybrid vehicles till now. In this study, process design for rectangular cup in the multi-stage deep drawing process is carried out, and FE analysis is also preformed based on the result of the process design. From the simulation result, some unexpected problems such as earing, wrinkling and excessive thickness changes of the intermediate blank occurred. To overcome these failures, a series of modification for punch shape in the forming process design are completed and applied. Considering the modified punch shape in the multi-stage deep drawing process, additional FE analysis is also carried out and the simulation result is verified in view of the deformed shape, thickness change and effective strain distribution. The result of FE analysis with the improved process design confirmed not only reducing thinning of wall and possibilities of failure but also improving the quality of drawing product through the modification of punch shape.

Study on the Hydromechanical Reverse Redrawing Pprocess Assisted by Separate Radial Pressure (분리된 원주압 보조 액압유도 역 재드로잉공정에 관한 연구)

  • Kim, Bong-Jong;Lee, Dong-U;Yang, Dong-Yeol;Park, Chan-Seung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.12
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    • pp.3728-3740
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    • 1996
  • High-quality cups of deep drawing ratio of more than four cannot be simply drawn by conventional drawing and redrawing processes. In the present study, after the first deep drawing process, subsequent hydromechanical reverse redrawing with controlled radial pressure is employed. In order to increase the deep drawing ratio up to muchmore than four, the radial pressure should be controlled independently of the chamber pressure and thus an optimum forming condition can be found easily by varying the radial pressure. The process has been subjected to finite element analysis by using the rigid-platic material modeling considering all the frictional conditions induced by the hydrostatic pressure. In order to consider the pressure effect on the sheet, the pressure distributions on the flange part and the side wall part are calculated mumerically from simplified Navier-stokes equation. The comparison of the computation with the experiment has shown that the finite element modeling can be conveniently emplyed for the design of the process with reliability from the viewpoint of formability.

Development of an Integrated Design Automation System for Retaining Wall Structures (옹벽 구조물을 위한 설계 자동화 통합 시스템 개발)

  • Byun, Yun-Joo;Kim, Hyun-Ky;Kim, Do;Lee, Min-Woo
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2008.04a
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    • pp.294-299
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    • 2008
  • Nowadays there are numerous factors to design the structure even for simple one, but many parts of the work are similar to the existing or repeated simply. In this case, design of the structure is unnecessarily needed lots of effort and time. To solve difficulties of design, an integrated design automation system for retaining wall structures that widely used is developed. The automation system consists of following items, 1) XML data structure between modules, 2) CAD visualization system to provide drawing sheets, 3) excel solution to provide structural design sheets and bills of quantity, 4) design logic to analysis and calculate behaviors of structure, and 5) GUI to represent data and results for the program.

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The Influence of Unstable Wall Squat Exercise and Stable Bridge Exercise on Posture in Normal Adults (불안정한 지지면에서의 벽 스쿼트 운동과 안정된 지지면에서의 브릿지 운동이 정상 성인의 자세에 미치는 영향)

  • Gong, Won-tae
    • The Journal of Korean Academy of Orthopedic Manual Physical Therapy
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    • v.28 no.1
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    • pp.1-7
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    • 2022
  • Purpose: The purpose of this study is to examine the unstable wall squat exercise and stable bridge exercise on posture in normal adults. Methods: The subjects of this study were 34 university students who were normal health adults, equally and randomly allocated to a unstable wall squat exercise group (male 7, female 10), an experimental group, and a stable bridge exercise group, a control group. Both did so for 30 minutes three times per week over a six-weeks period. Using Back Mapper, their trunk inclination (TIN), trunk imbalance (TIM), pelvic position (PPO), pelvic torsion (PTO), pelvic rotation (PRO) and the position of their scapula (PSA) were evaluated. Results: When the pre-test and post-test results of experimental group and control group were compared, statistically significant differences in TIN, PTO and PSA of experimental group were seen. Conclusion: Unstable wall squat exercise accompanied by abdominal drawing-in may be applied as a method to correct the posture in normal adults.