• Title/Summary/Keyword: WPCs

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Effects of Nanoclay and Glass Fiber on the Microstructural, Mechanical, Thermal, and Water Absorption Properties of Recycled WPCs

  • Seo, Young-Rok;Kim, Birm-June;Lee, Sun-Young
    • Journal of the Korean Wood Science and Technology
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    • v.47 no.4
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    • pp.472-485
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    • 2019
  • When wood plastic composites (WPCs) have been used for a certain period of time, they become waste materials and should be recycled to reduce their environmental impact. Waste WPCs can be transformed into reinforced composites, in which fillers are used to improve their performance. In this study, recycled WPCs were prepared using different proportions of waste WPCs, nanoclay, and glass fiber. The effects of nanoclay and glass fiber on the microstructural, mechanical, thermal, and water absorption properties of the recycled WPCs were investigated. X-ray diffraction showed that the nanoclay intercalates in the WPCs. Additionally, scanning electron micrographs revealed that the glass fiber is adequately dispersed. According to the analysis of mechanical properties, the simultaneous incorporation of nanoclay and glass fiber improved both tensile and flexural strengths. However, as the amount of fillers increases, their dispersion becomes limited and the tensile and flexural modulus were not further improved. The synergistic effect of nanoclay and glass fiber in recycled WPCs enhanced the thermal stability and crystallinity ($X_c$). Also, the presence of nanoclay improved the water absorption properties. The results suggested that recycled WPCs reinforced with nanoclay and glass fiber improved the deteriorated performance, showing the potential of recycled waste WPCs.

Evaluation on Physical and Mechanical Properties of Wood Plastic Composites Treated under Ultraviolet Irradiation (자외선을 처리한 목재 플라스틱 복합재의 물리 및 역학적 성질 평가)

  • Lee, Jong-Shin;Kim, Soung-Joon
    • Journal of the Korea Furniture Society
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    • v.26 no.4
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    • pp.428-434
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    • 2015
  • In this study, we received each wood plastic composites (WPC) from three manufacturers. These WPCs were evaluated regarding their physical and mechanical properties of both before and after accelerated weathering by ultraviolet (UV) irradiation. The total time of exposure of the WPCs to UV irradiation was 1800 h. The water absorption, volumetric swelling and shrinkage of WPCs did not affected by UV irradiation. Among the mechanical properties, there was no significant differences in bending strength and screw withdrawal resistance of UV treated WPCs compared with those of reference WPCs. However, surface hardness of WPCs showed decrease under UV irradiation. Stereoscopic microscopy observation revealed deterioration of the surface layer polymer in all weathered WPCs by UV. Exposure of the WPCs to UV irradiation caused decomposition and disappearance of the polymer layer. From this result, we can estimate that damage of polymer by UV led to a decrease in the surface hardness of the WPCs. The wood flours retained original shape after accelerated weathering by UV irradiation.

Overview of Wood Plastic Composites: Focusing on Use of Bio-based Plastics and Co-extrusion Technique

  • Kim, Birm-June
    • Journal of the Korean Wood Science and Technology
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    • v.42 no.5
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    • pp.499-509
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    • 2014
  • Wood filler is a porous and anisotropic material having different size, shape, and aspect ratio. The use of wood fillers such as wood particle, wood flour, and wood pulp in wood plastic composites (WPCs) are growing rapidly because these wood fillers give improved strength and stiffness to WPCs. However, the wood fillers have originally poor compatibility with plastic matrix affecting the mechanical properties of WPCs. Therefore, to improve compatibility between wood and plastic, numbers of physical and chemical treatments were investigated. While the various treatments led to improved performances in WPC industries using petroleum-based plastics, full biodegradation is still issues due to increased environmental concerns. Hence, bio-based plastics such as polylactide and polyhydroxybutyrate having biodegradable characteristics are being applied to WPCs, but relatively expensive prices of existing bio-based plastics prevent further uses. As conventional processing methods, extrusion, injection, and compression moldings have been used in WPC industries, but to apply WPCs to engineered or structural places, new processing methods should be developed. As one system, co-extrusion technique was introduced to WPCs and the co-extruded WPCs having core-shell structures make the extended applications of WPCs possible.

A Study on the Flexural Property of Glass Fiber Filled Coextruded Wood Plastic Composites (유리섬유가 충전된 공압출 목재.플라스틱 복합재의 굽힘 특성에 관한 연구)

  • Kim, Birm-June
    • Journal of the Korea Furniture Society
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    • v.24 no.4
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    • pp.379-388
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    • 2013
  • In this study, the effect of various glass fiber (GF) contents in a shell layer and shell thickness changes on the flexural property of coextruded wood plastic composites (WPCs) in combination with three core systems (weak, moderate, and strong) was investigated. GF behaved as an effective reinforcement for the whole coextruded WPCs and GF alignments in the shell layer played an important role in determining the flexural property of the coextruded WPCs. At a given shell thickness, the flexural property of the whole coextruded WPCs was improved with the increase of GF content in shell. For core quality, when the core is weak, increase of GF content in shell led to improved flexural property of the whole composites and increase of shell thickness helped it. On the other hand, when the core is strong, the flexural property of the whole composites showed reduced features at low GF content in shell and increase of shell thickness aggravated it. This approach provides a method for optimizing performance of the coextruded WPCs with various combinations of core-shell structure and properties.

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Corn stover usage and farm profit for sustainable dairy farming in China

  • He, Yuan;Cone, John W.;Hendriks, Wouter H.;Dijkstra, Jan
    • Animal Bioscience
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    • v.34 no.1
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    • pp.36-47
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    • 2021
  • Objective: This study determined the optimal ratio of whole plant corn silage (WPCS) to corn stover (stems+leaves) silage (CSS) (WPCS:CSS) to reach the greatest profit of dairy farmers and evaluated its consequences with corn available for other purposes, enteric methane production and milk nitrogen efficiency (MNE) at varying milk production levels. Methods: An optimization model was developed. Chemical composition, rumen undegradable protein and metabolizable energy (ME) of WPCS and CSS from 4 cultivars were determined to provide data for the model. Results: At production levels of 0, 10, 20, and 30 kg milk/cow/d, the WPCS:CSS to maximize the profit of dairy farmers was 16:84, 22:78, 44:56, and 88:12, respectively, and the land area needed to grow corn plants was 4.5, 31.4, 33.4, and 30.3 ha, respectively. The amount of corn available (ton DM/ha/yr) for other purposes saved from this land area decreased with higher producing cows. However, compared with high producing cows (30 kg/d milk), more low producing cows (10 kg/d milk) and more land area to grow corn and soybeans was needed to produce the same total amount of milk. Extra land is available to grow corn for a higher milk production, leading to more corn available for other purposes. Increasing ME content of CSS decreased the land area needed, increased the profit of dairy farms and provided more corn available for other purposes. At the optimal WPCS:CSS, MNE and enteric methane production was greater, but methane production per kg milk was lower, for high producing cows. Conclusion: The WPCS:CSS to maximize the profit for dairy farms increases with decreased milk production levels. At a fixed total amount of milk being produced, high producing cows increase corn available for other purposes. At the optimal WPCS:CSS, methane emission intensity is smaller and MNE is greater for high producing cows.

A Study on the Effect of Expandable Graphite and Metal Hydroxides on the Properties of Wood Plastic Composites (WPCs) (팽창성 흑연과 금속수산화물이 목재·플라스틱 복합재의 특성에 미치는 영향에 관한 연구)

  • Kim, Seungkyun;Lee, Danbee;Lee, Sun-Young;Chun, Sang-Jin;Kim, Birm-June
    • Journal of the Korea Furniture Society
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    • v.27 no.4
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    • pp.392-398
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    • 2016
  • Wood-plastic composites (WPCs) composed of mainly wood flour and thermoplastics have attracted considerable attentions due to advantages of cost effectiveness, high durability, and microbial resistance. However, relatively poor fire resistance of WPCs from low thermal stability of wood and plastics prevents further uses. This study investigated the effect of expandable graphite (EG) and aluminium hydroxide (AH)/magnesium hydroxide (MH) on the properties of WPCs. The combined incorporation of both EG and metal hydroxide (i.e., AH or MH) into formulations leads to higher flexural modulus of filled composites compared to neat PP and WPC. In thermal properties, EG played an important role in improving thermal stability of filled composites by suppressing thermal decompositions of wood and PP. Moreover, EG showed better water absorption features. From this research, it can be said that EG and metal hydroxides have potentials as effective reinforcement, flame retardant, and moisture barrier.

A Study on Combustion Characteristics of Wood-Plastic Composites (합성목재의 연소특성에 관한 연구)

  • Shin, Baeg-Woo;Song, Young-Ho;Rie, Dong-Ho;Chung, Kook-Sam
    • Fire Science and Engineering
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    • v.24 no.6
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    • pp.120-125
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    • 2010
  • Wood-Plastic Composites (WPCs) are one of spotlighting materials for the residential construction and the industry for furniture. At this study, the limiting oxygen index (LOI) was measured by ASTM D 2863 and the cone calorimeter test was done by ISO 5660-1 to find the combustion characteristics of WPCs. In addition, the identical test was implemented to compare the combustion characteristics between the red pine and the antiseptic wood. The result of LOI measurement showed that the LOI of WPCs was lower than that of red pine or antiseptic wood. The cone calorimeter test showed that the heat release rate (HRR) of WPCs was the highest and the Peak HRR as well as the average HRR and total heat release of WPCs was higher than those of red pine or antiseptized wood

Effects of Melt-blending Condition and Additives on Mechanical Properties of Wood/PP Composites (용융혼합 조건과 첨가제가 목분/폴리프로필렌 복합체의 기계적 특성에 미치는 영향)

  • Ahn, Seong Ho;Kim, Dae Su
    • Polymer(Korea)
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    • v.37 no.2
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    • pp.204-210
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    • 2013
  • Effects of additives (lubricant and antioxidant) and melt-blending condition (temperature, time and rotor speed) on the mechanical properties of polypropylene-based wood polymer composites (WPCs) were investigated. WPCs were prepared by melt-blending followed by compression molding. To understand melt-blending procedure, torque change of the WPC melt-blend was monitored. Maleic anhydride modified PP and nanoclay were used as a compatibilizer and a reinforcing filler, respectively. UTM and izod impact tester were used to measure the mechanical properties of the WPCs and a color-difference meter was used to measure the discoloration of the WPCs according to melt-blending condition. The mechanical properties showed that the optimized melt-blending condition was $170^{\circ}C$, 15 min, and 60 rpm. The mechanical properties of the WPCs decreased with increasing lubricant and antioxidant content. The two step method, adding wood flour later separately during melt-blending, was more effective than the typical one step method for improving the mechanical properties of the WPCs.

Study on Rapid Measurement of Wood Powder Concentration of Wood-Plastic Composites using FT-NIR and FT-IR Spectroscopy Techniques

  • Cho, Byoung-kwan;Lohoumi, Santosh;Choi, Chul;Yang, Seong-min;Kang, Seog-goo
    • Journal of the Korean Wood Science and Technology
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    • v.44 no.6
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    • pp.852-863
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    • 2016
  • Wood-plastic composite (WPC) is a promising and sustainable material, and refers to a combination of wood and plastic along with some binding (adhesive) materials. In comparison to pure wood material, WPCs are in general have advantages of being cost effective, high durability, moisture resistance, and microbial resistance. The properties of WPCs come directly from the concentration of different components in composite; such as wood flour concentration directly affect mechanical and physical properties of WPCs. In this study, wood powder concentration in WPC was determined by Fourier transform near-infrared (FT-NIR) and Fourier transform infrared (FT-IR) spectroscopy. The reflectance spectra from WPC in both powdered and tableted form with five different concentrations of wood powder were collected and preprocessed to remove noise caused by several factors. To correlate the collected spectra with wood powder concentration, multivariate calibration method of partial least squares (PLS) was applied. During validation with an independent set of samples, good correlations with reference values were demonstrated for both FT-NIR and FT-IR data sets. In addition, high coefficient of determination (${R^2}_p$) and lower standard error of prediction (SEP) was yielded for tableted WPC than powdered WPC. The combination of FT-NIR and FT-IR spectral region was also studied. The results presented here showed that the use of both zones improved the determination accuracy for powdered WPC; however, no improvement in prediction result was achieved for tableted WPCs. The results obtained suggest that these spectroscopic techniques are a useful tool for fast and nondestructive determination of wood concentration in WPCs and have potential to replace conventional methods.

A Study on the Analysis of Smoke Density Characteristics for Wood-Plastic Composites (합성목재의 연기밀도특성 분석에 관한 연구)

  • Shin, Baeg-Woo;Song, Young-Ho;Rie, Dong-Ho;Chung, Kook-Sam
    • Fire Science and Engineering
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    • v.25 no.3
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    • pp.119-124
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    • 2011
  • In this study, we measured the smoke density characteristics to find the fire risk of Wood-Plastic composites (WPCs) which are one of spotlighting materials for landscape architecture and residential construction material with the cone calorimeter tester (by ISO 5660-2) and the smoke density tester (by ASTM E 662). In addition, the identical test was implemented to compare the smoke density characteristics between the red pine and the antiseptic wood. The result of cone calorimeter test showed that emissions of carbon monoxide, carbon dioxide and total smoke production rate of WPCs were higher than those of red pine and antiseptic wood. And the result of smoke density test showed that maximum specific optical smoke density(Dm) of WPCs was higher than that of red pine and antiseptic wood as well.