• Title/Summary/Keyword: Vulcanization

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Microwave Application to the Vulcanization of Rubber Compound -(I) The Heating Characteristics of While Carbon by Microwave- (마이크로파를 응용한 Rubber Compound의 가황 - (I) 마이크로파에 의한 White Carbon의 가열특성 -)

  • Park, C.Y.;Kim, J.K.;Min, S.K.
    • Elastomers and Composites
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    • v.32 no.5
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    • pp.318-324
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    • 1997
  • Since the rigid and continuous networks of high-purity silica(white carbon) were relatively transparent to microwaves, high purity silica coupled with microwaves using a zirconia susceptor at room temperature and it was then heated to its melting temperature. The low-purity silica, contained small amount of impurities, yielded greater microwave absorption owing to easy motion of the interstitial alkali ions and it was then heated to its melting temperature. X-ray diffraction patterns of the low-purity silica were broader than those of the high-purity silica due to higher concentration of non-bridging bond and more deformed random network structure. In the vulcanization process of whitened or coloured rubber compound which is employing low-purity silica(white carbon) as a reinforcing filler, vulcanizate could be obtained effectively by microwave heating energy.

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A Sduty on the Vulcanization Characteristic of Combined Accelerators in SBR Compounds ( II ) (SBR의 가황촉진제(加黃促進劑) 병용효과(倂用效果)에 의한 가황특성(加黃特性) 연구(硏究) ( II ))

  • Choi, Jae-Woon
    • Elastomers and Composites
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    • v.17 no.4
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    • pp.215-225
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    • 1982
  • The purpose of this study is to get comparitive results on the combined accelerator systems comprised of MBT, MBTS, DPG and CBS with TMTD, TMTM and Zn-MDC to SBR compound. Vulcanization characterstics and physical properties of the combined accelerators have been studied by means of the Mooney viscometer, the Monsanto disc rheometer, tensile testing machine, aging chamber and so on. According to the test results, DPG, MBT and Zn-MDC system have show faster Mooney scorch time and optimum cure time than other systems. The Vulcanizate comprise of DPG, MBT and TMTD accelerator system has taken adventage of tensile strength, elongation, 100% modulus, resilience, compresion set.

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Studies on the Application and Characteristics of IR for Footwear (IR 고무의 특성(特性) 및 고무화류(靴類)에 활용(活用)하는데 관(關)한 연구(硏究))

  • Kwak, Byung-Kil
    • Elastomers and Composites
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    • v.9 no.1
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    • pp.5-13
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    • 1974
  • The characteristics of IR and IR blended elastomers, for footwear by means of blending with NR and SBR, have been studied. The results obtained were as follows: 1. The mastication of IR was almost not required, where as NR and SBR are necessary. Therefore mixing time was much reduced because of speedy filler feeding. 2. Disadvantage of low Mooney viscosity was covered by blending with NR and SBR, and by loading filler. Superior flow property in comparison to other polymers was worthy and valuable in providing formulas for mould flow, 3. The elongation property of green stocks and vulcanizates was shown smooth surface for extruded and calendered stocks, and facilitated fabrication processes. 4. Because of slow vulcanization, IR is required to control vulcanization time by adding proper accelerators. This property, in turn, made possible to improve the storing stability of green stocks by controlling scorch time.

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A Study on Dynamic Properties for Filler Compounded NR Vulcanizates (충전제(充塡劑)를 배합(配合)한 NR가황체(加黃體)의 동적(動的) 성질(性質)에 관(關)한 연구(硏究))

  • Chun, Kyung-Soo;Choi, Jae-Woon
    • Elastomers and Composites
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    • v.27 no.4
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    • pp.281-288
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    • 1992
  • The purpose for this study is to examine the vulcanization characteristics, especially the damping, elastic modulus and viscous modulus properties of filler 50phr filled NR compounds and to find out the compounds which can be used as damping materials in industry. For this study, compounds were prepared with filler filled compounding formula. Their vulcanization characteristics, elastic modulus, viscous modulus and damping properties were examined by mean of the rheometrics dynamic spectrometer. The results of this study can be summarized as follows. 1. The elastic modulus values of the maxium under the condition of 1Hz frequency, showed the order as follows, $HAF>Silica>FEF>GPF>SRF>Clay>CaCO_3\;coated>CaCO_3$. 2. The damping values of the maxium under the condition of 1Hz frequency, showed the order as follows $Silica>HAF>FEF>GPF>SRF>Clay>CaCO_3\;coated>CaCO_3$.

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Vucanization Study by DSC (DSC를 이용한 가황반응 연구)

  • Cho, Duk-Won;Yoon, Chan-Ho
    • Elastomers and Composites
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    • v.27 no.4
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    • pp.275-280
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    • 1992
  • Vulcanization reaction was studied by DSC through the comparison cure states to physical properties and the investegation of chemicals effect on vulcanization. Reaction enthalpy showed a good correlation with physical properties, increased with the increase of sulfur content, and increased with accelerator content, as well, where the ratio of MOR to sulfur was less than 1.0. Reaction temperature was decreased with increasing accelerator content and decreased also with sulfur content where the ratio of MOR to sulfur was more than 1:3. As a result, the cure state and reaction temperature could be controlled effectively with the ratio of accelerator to sulfur in the range of a third to unity.

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Studies on the Chemical Treatment of Silica for Synthetic Rubber Reinforcement (II) -Silica Treatment by LBR-MDI- (합성(合成)고무 보강제(補强劑) Silica의 화학처리(化學處理)에 관(關)한 연구(硏究) (II) -MDI 처리(處理) Silica의 LBR처리(處理)-)

  • Jin, Je-Yong;Kim, Hong-Seon;Choi, Sei-Young
    • Elastomers and Composites
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    • v.30 no.3
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    • pp.207-217
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    • 1995
  • The reinforcement of Inorganic filler silica treated with LBR-MDI In SBR vulcanizates were Investigated. The inorganic filler silica treated with MDI on unmodified surface and that of silica treated by MDI was retreated with LBR. The charateristics of vulcanization, physical properties, surface properites and dynamic properties were investigated after mixing those silica with SBR and unmodified silica with SBR. Rheometric studies of the vulcanization showed that S-series has fast scorch $time(t_{10})$ and an optimum cure $time(t_{90})$ in the SBR compounds. And it was turned out that SBR vulcanizates compounded with LBR treated silica was better than any other componnds in hardness, tensile strenght, 100 300% modula and elongation. We could confirm that urea bonding is formed from IR spectrum. We concluded that L-series shows the best reinforcement effect in SBR vulcanizates.

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실란 개질제가 실리카충전고무 컴파운드에 미치는 영향

  • Kim, Gwang-Je
    • Rubber Technology
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    • v.9 no.1
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    • pp.1-12
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    • 2008
  • Effects of silane modifier, bis(triethoxysilylpropyl) tetrasulfide (TESPT(S4)) and bis(triethoxysilylpropyl) disulfide (TESPD(S2)), on silica filled compound were investigated upon processability, dynamic, mechanical, heat build-up, blowout properties, and silica dispersion in natural rubber (NR). The temperature of the S2 treated silica compound generated higher than that of the S4 treated compound during internal mixer compounding. The shear viscosity of the S2 compound exhibited lower than that of the S4 compound and the viscosity measured in dynamic mode was close to each other. The elongation modulus of the S2 compound exhibited lower than that of the S4; however, the tear resistance strength of the S2 compound exhibited higher than that of the S4 compound. The loss tan$\delta$ values of the S2 compound exhibited higher than those of the S4 at room temperature. The augmentation of the test temperature lowered the tan$\delta$ values of each compound, which results in close tan$\delta$ values to each other at $100^{\circ}C$. The S2 compound deformed less than the S4 compound, and the blowout time of each compound was close to each other. The S2 compound generated more heat build-up than the S4 compound. The abrasion loss of the S2 compound was less than that of the S4 compound. The size of the silica agglomerate reduced on both S4 and S2 compounds upon vulcanization. The addition of the bifunctional silanes (S2 and S4) on silica filled NR compound improved the processability of each compound and their effects were more significant on the S2 compound than the S4 compound. After vulcanization the silica agglomerate size of each compound reduced compared with before vulcanization.

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Study on Rear Door Fixed Glass Weather-strip for Automobiles Using EPDM/Polypropylene Blend (I) (자동차용 Rear Door Fixed Glass Weather-strip 성형을 위한 EPDM과 Polypropylene의 Blend에 관한 연구 (I))

  • Park, Jong-Yun;Hwang, Sung-Hyuk;Kim, Jin-Kuk
    • Elastomers and Composites
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    • v.35 no.2
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    • pp.115-121
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    • 2000
  • In comparison with thermosetting rubber, thermoplastic elastomer (TPE) has various advantages such as simple processing, short cycle time and recycling of scrap. These advantages can lead to development of the high value-added rubber products due to reduction of the waste material, manufacturing cost and the defected product. This article involves a dynamic vulcanization method for EPDM/polypropylene blend, and the manufacturing of a fixed glass weather-strip by glass insert molding method using the blend. In order to investigate mechanical properties of the product, tensile strength, elongation, hardness and specific gravity were measured. Also morphological study was carried out using SEM. Developments of an efficient system of production and automatic process by molding of TPE and glass simultaneously are expected.

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Effects of Reinforcing Fillers on Far-infrared Vulcanization Characteristics of EPDM (보강제에 따른 EPDM의 원적외선 가교 특성 연구)

  • Kim, J.S.;Lee, J.H.;Jung, W.S.;Bae, J.W.;Park, H.C.;Kang, D.P.
    • Elastomers and Composites
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    • v.44 no.1
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    • pp.47-54
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    • 2009
  • EPDM(Ethylene-propylene-diene-terpolymer) compound reinforced with carbon black having four different particle size, acetylene black(thermal conductivity carbon black), and silica were manufactured by internal mix and open mill. To investigate the effect of particle size of filler and filler type on far-infrared vulcanization, intermal temperature of compound, degree of curing, infrared spectroscopy, and thermal analysis were measured. The thermal conductivity of far-infrared vulcanized EPDM compound increased with increasing particle size of carbon filler, but hot air vulcanized EPDM compound is not affected by particle size. The thermal conductivity was increased in the order of carbon black < silica < acetylene black(thermal conductivity carbon black).

Thiazole Type Accelerator Effects on Silane/Silica Filled Natural Rubber Compound upon Vulcanization and Mechanical Properties (Thiazole계 가황촉진제가 실란/실리카 충전 천연고무 컴파운드의 가황 거동 및 기계적 물성에 미치는 영향)

  • Kim, Sung-Min;Kim, Kwang-Jea
    • Polymer(Korea)
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    • v.36 no.2
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    • pp.235-244
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    • 2012
  • A thiazole type accelerator MBT (2-mercapto benzothiazole) was added into silica filled natural rubber (NR) compound with various concentrations (0, 1, 2, 3, 4 phr). The effects of MBT on the cure rate, mechanical property, degree of rubber-filler interaction (${\alpha}_F$), crosslinking density, and viscoelastic property ($tan{\delta}$) were investigated. As accelerator concentration increased, the $t_{s2}$ and $t_{90}$ decreased and the crosslinking density and modulus at 300% elongation increased. The tensile strength and elongation increased up to 3 phr and no further increased at 4 phr. The $tan{\delta}$ value measured at room temperature was higher than that of the $70^{\circ}C$. The ${\alpha}_F$ value was not affected by the addition of MBT. The mechanisms for the vulcanization rate were reviewed.