• 제목/요약/키워드: Volumetric Wear

검색결과 46건 처리시간 0.019초

래이디얼 피스톤 펌프의 효율 특성 연구 (A Characteristic Study of Efficiency in Radial Piston Pump)

  • 장윤석;천세민;임윤철
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2000년도 제31회 춘계학술대회
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    • pp.106-113
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    • 2000
  • A pump which is a fundamental device in a hydraulic system affects on overall system performance to a great deal. Such problems as leakage and solid friction loss become important in field applications, especially for the case of operation under high pressure and at high speed. So the research on this kind of subjects is necessary to improve the performance of hydraulic devices. A high pressure radial piston pump is analyzed here, which has a stationary cylinder block. It pumps hydraulic fluid by letting camring push a piston in a cylinder. Fluid leaks between the piston and cylinder so that it deteriorates the pump efficiency. Furthermore, the piston happens to touch the cylinder wall to increase the friction loss and wear. In this research, by means of FDM, volumetric, mechanical and overall efficiencies are observed by varying several design Parameters and operation conditions. Design values or their trends are presented to improve these efficiencies.

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레이디얼 피스톤 펌프의 효율 특성 연구 (A Characteristic Study of Efficiency in Radial Piston Pump)

  • 장윤석;천세민;임윤철
    • Tribology and Lubricants
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    • 제16권4호
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    • pp.259-265
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    • 2000
  • Pump which is the fundamental device in the hydraulic system affects on overall system performance to a great deal. Such problems as leakage and solid friction loss become important in field applications, especially for the case of operation under high pressure and at high speed. So the research on this kind of subjects is necessary to improve the performance of hydraulic devices. A high pressure radial piston pump is analyzed here, which has a stationary cylinder block. It pumps hydraulic fluid by letting camring push a piston in a cylinder. Fluid leaks between the piston and cylinder so that it deteriorates the pump efficiency. Furthermore, the piston happens to touch the cylinder wall to increase the friction loss and wear. In this research, by means of FDA, volumetric, mechanical and overall efficiencies are observed by varying several design parameters and operation conditions. Design values or their trends are presented to improve these effciencies.

디젤엔진 시동용 공냉식 고압 3단 왕복동 공기압축기의 설계 (Design of an air-cooled high-pressure 3-stage reciprocating air compressor, applied to the starting of diesel engines)

  • 이안성;김영철;정영식;왕지석
    • Journal of Advanced Marine Engineering and Technology
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    • 제22권1호
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    • pp.42-51
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    • 1998
  • A 150 m$\^$3//hr, 30 kg/cm$\^$2/, air-cooled 3-stage reciprocating air compressor is designed to be used in starting large diesel engines of ships. A basic design procedure is presented to meet the targeted pressure and flow rate, and especially a volumetric efficiency of 80%. Temperature and stress analysis of the 1st stage cylinder are performed using axisymmetric FEM modelings. The dynamics of valve system is analyzed and stress at the 1st stage valve seat caused by valve impact is evaluated. To reduce friction loss and wear at the compressor engine system tribological design issues are reviewed and good design practices are suggested. Finally, forced-air pin-type interstage coolers are designed to dissipate generated compression heat at each stage.

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공랭식 3단 왕복동 공기압축기의 시스템 설계 및 성능시험 (System design of an air-cooled 3-stage reciprocating air compressor and performance testing)

  • 이안성;김영철;정영식
    • 대한기계학회논문집B
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    • 제21권10호
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    • pp.1380-1391
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    • 1997
  • A 150 m$^{3}$/hr, 30 kg/cm$^{2}$, air-cooled 3-stage reciprocating air compressor is designed to be used in starting large diesel engines. A basic design procedure is presented to meet the targeted pressure and flow rate, and especially the volumetric efficiency. Temperature and stress analyses of the cylinder are performed using FEM modelings. The dynamics of valve system is analyzed and stress at the valve seat due to valve impact is evaluated. To reduce friction loss and wear at the compressor engine system, tribological design practices are suggested. Fin-type coolers are designed to dissipate generated compression heat at each stage. Finally, a prototype is manufactured and performance test is carried out utilizing an air tank. Performance results are compared to the design targets, other foreign specifications, and some quality standards.

용융침투법으로 제조한 알루미나-유리 복합체의 내마모 특성 (Wear Behavior of Alumina-glass Composites Prepared by Melt Infiltration)

  • 이세종
    • 한국세라믹학회지
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    • 제40권9호
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    • pp.881-885
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    • 2003
  • 인공치관용 알루미나-유리 복합체를 in vitro 분위기인 $37^{\circ}C$) 인공타액 하에서 49N~196N의 하중조건 하에서 ball-on-disc 형태로 120rpm의 회전속도로 직경 14mm인 트랙을 $10^{6}$) 횟수까지 내마모거동을 조사하기 위하여 내마모실험을 수행하였다. 하중이 49N,98N 196N으로 증가함에 따라, 마찰계수는 0.025로 일정하였지만 마모율은 2.18${\times}$$10^{-9}$$mm^{3}$/N.m, 3.37${\times}$$10^{-9}$$mm^{3}$/N.m, 2.35${\times}$$10^{-6}$$mm^{3}$/N.m로 증가하였다. 실험결과, 알루미나-유리 복합체의 마모거동은 마모길리 44km까지 전형적인 흡착마모로 치열교정용 세라믹 브라켓으로 적합하였다.

베인 이간 현상에 관한 연구 (Detachment of Vane Tip in a Positive Displacement Vane Pump)

  • 문호지;조명래;한동철
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1997년도 제25회 춘계학술대회
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    • pp.204-209
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    • 1997
  • This paper reports on the theoretical study of the vane motions in a positive displacement vane pump. Vane detachment cause the pressure fluctuation, noise, wear in cam ring, and decrease the volumetric efficiency. Dynamic equation of vane motion and flow continuity equation have been modeled and solved simultaneously using 4th order Runge-Kutta method. As results of analysis, vane detachment occurs due to pressure overshoot by excess compression in the pumping chamber. Amount of vane detachment has been reduced by decreasing the pressure overshoot.

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Mechanical and Microestructural Properties of Titanium Matrix Composites Reinforced by TiN Particles

  • Romero, F.;Amigo, V.;Salvador, M.D.;Martinez, E.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.1026-1029
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    • 2006
  • Particulate reinforced titanium composites were produced by PM rout. Differents volumetric percentages of TiN reinforcements were used, 5,10,15 vol%. Samples were uniaxial pressed and vacuum sintered at differents temperatures between $1200-1300^{\circ}C$. Density, porosity, shrinkage, mechanical properties and microstructure were studied. Elastic properties and strength resistance were analysed by flexural strength and tension tests, and after the test, fractured samples were analysed too, obtaining a correlation between the fracture, interparticulated or intraparticulated, and the reinforcement addition.. Hardness and microhardness test were applied too, in order to complete the study about mechanical properties. In order to study wear resistance pin-on-disc test were used. In addition, the temperature influence, the reactivity between matrix and reinforcement, and the microstructures developed were observed by optical and electron microscopy.

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새로운 내측기어 성형용 사출성형 금형구조의 개발 (Development of a new injection mold structure for internal gears)

  • 권윤숙;제덕근;정영득
    • Design & Manufacturing
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    • 제8권1호
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    • pp.40-44
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    • 2014
  • As a rotating machine element, plastic gears are more and more widely used in such as industrial machine element, since plastic gear is lighter, higher wear-resistance, and higher vibration absorbing ability than metal gears. When operating plastic parts, tooth breakage and fatigue life shortened due to increasing number of applying load and tooth flank temperature rising, such that accuracy of plastic gears is divided from allowable range to cause vibration and noise. On this study, a internal plastic gears are developed which improved the filling balance molding process by a new injection mold structure. The new mold structure called HR3P(hot runner type 3plate mold). As the result from this studies, we obtained a very accurate roundness internal gears by using design of experiment.

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내측기어 성형용 사출성형 금형구조의 개발 (Development of the injection mold structure for internal gears)

  • 권윤숙;정영득
    • 동력기계공학회지
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    • 제12권6호
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    • pp.78-82
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    • 2008
  • Plastic gears are more and more widely used in many industrial machine elements. Plastic gear has higher properties such as light weight, wear resistance, and vibration absorbing ability than metallic gears. But, in case of using an inaccurate plastic gear, its tooth breakage happen and fatigue life is shortened due to increase of applying load and temperature rising on the tooth flank. Inaccuracy of plastic gears such as pitch circle roundness and tooth profile generates vibration and noise. In this study, an internal plastic gears which is molded by a new injection mold structure are developed. The new mold structure is called the HR3P(hot runner type 3plate mold) that has an improved runner system in order to have good filling balance. As a result from this study, an internal gear with very accurate roundness was developed by using design of experiment.

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가변 용량형 유압 베인 펌프에서 베인의 이간과 캠링의 진동 (Oscillation of Camring and Detachment of Vanes from a Camring in a Variable Displacement Vane Pump)

  • 장주섭;양광식;윤영환;이종철;한동철
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1998년도 제28회 추계학술대회
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    • pp.190-195
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    • 1998
  • This paper reports on the theoretical and expetimental study of the vane and cam ring motions in a variable displacement vane pump which is already used widely in various industrial and automotive applications. Dynamic equations of vane and cam ring motion and flow continuity equations are derived and then solved simultaneously using the numerical method. Vane detachment cause the pressure tipples, noise, wear in cam ring, and decrease the volumetric efficiency. Consequently, Vane detachment occurs due to excess compression in the pumping chamber, and it can be reduced by adjustment of design parmeters.

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