• Title/Summary/Keyword: Visual Inspection System

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Area Separation Histogram Specification Method for Accuracy Improvement of Vision Inspection (Vision 검사의 정확도 향상을 위한 영역 분할 히스토그램 지정 기법)

  • Park, Se-Hyuk;Huh, Kyung-Moo
    • Proceedings of the KIEE Conference
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    • 2006.10c
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    • pp.431-433
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    • 2006
  • The goal of this paper is improvement of vision inspection accuracy by using histogram specification operation. The histogram is composed of horizontal axis of image intensity value and vertical axis of pixel number in image. In appearance vision inspection, the histogram of reference image and input image are different because of minutely lighting distinction. The minutely lighting distinction is main reason of vision inspection error in many cases. Therefore we made an effort for elevation of vision inspection accuracy by making the identical histogram of reference image and input image. As a result of this area separation histogram specification algorithm, we could increase the exactness of vision inspection and prevent system error from physical and spirit condition of human. Also this system has been developed only using PC, CCD Camera and Visual C++ for universal workplace.

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Calibration off multiple-sensor measuring system for efficient visual inspection (형상 검사를 위한 multiple-sensor 측정 시스템의 캘리브레이션 연구)

  • 김승만;손석배;이관행
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.579-582
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    • 2002
  • In acquiring the surface information of a part, two types of measuring machines have been used: contact type and non-contact type. Since each measuring device has the pres and cons, an integrated measuring system is proposed to acquire the optimal point data. In order to implement the integrated measuring system, the relationship of coordinate systems between each measuring device should be established. In this paper, a new datum fixture and a calibration method for the multiple-sensor measuring system are proposed. The datum fixture is designed to interface two machines, a CMM and a laser scanner. The position of the datum fixture is calibrated by the axis information off motorized rotation stage which is used for a part setup.

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Automatic Visual Inspection System Development for Tarpaulin's Pinholes Defect Detection (다포린 원단의 함침 자동 검출 시스템 개발)

  • O, Chun-Seok;Lee, Hyeon-Min
    • The Transactions of the Korea Information Processing Society
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    • v.7 no.6
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    • pp.1973-1979
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    • 2000
  • Driving the need for machine vision system is growing consumer demand for quality and defect-free products. Especially it is the most important in tarpaulin's manufacturing process achieves automatically by machine vision instead of by man vision. In this paper pinholes detection is performed by using morphology algorithms. Top hat transform is one of morphology applications. This transform take high performance of defect detection in the case that unexpected changes occur in some non-uniform background. For pinholes defect, automatic visual inspection system has been developed, which was composed by a line-scan camera, illumination, a frame grabber, a motor driver and control units. This system has excellent capacity to defect pinholes to the 0.1 mm by 0.5 mm in size and to work in moving objects by maximum 20 m/min in speed.

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Development of Borough Road Pavement Condition Evaluation Criteria and Prediction Index (자치구 포장상태평가등급 기준 개선 및 포장상태 예측지수 개발)

  • Lee, Sang Yum;Jeon, Jin Ho
    • International Journal of Highway Engineering
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    • v.18 no.6
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    • pp.115-122
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    • 2016
  • OBJECTIVES : This study develops an evaluation method, which is useful to inspect pavement condition of specific boroughs. This is because pavement condition is broadly divided into five grades via visual inspection, which does not consider the types of deteriorations, and is decided by an investigator having a subjective viewpoint. This visual inspection method is not a satisfactory method for accurate maintenance when various deteriorations occur. METHODS : The performance model considers several factors such as crack, rutting, and IRI. This method is also modified from borough SPI based on SPI (Seoul Pavement Index). Considering limited budget of borough, PI (prediction index) is suggested, which is related to the grade of pavement condition evaluation and type of materials. Practical correlation review is also conducted with statistical verification by using the Monte Carlo simulation. RESULTS : The results of the study show that modified criteria are reasonable. First, the comparison between the visual inspection result and the SPI result indicates that the R-square value is sufficiently high. Second, through the common section, each evaluation method could be compared, and the result shows considerable similarity, which increases when the range is modified. Finally, PI for predicting remaining life and the random number SPI have common parts, which means that each indicator would be adequate to be used as an evaluation method. CONCLUSIONS : Comparison and analysis results show that the developed evaluation method is reasonable for specific boroughs where financial support is inadequate for the evaluation process by using the newer equipment. Moreover, for more accurate evaluation method, previous visual inspection data should be utilized, and the database of inspection equipment have to be collected.

Development of a Mobile Robot System for Visual Inspection under Hot Environment

  • Park, Sang-Deok;Lee, Ho-Gil;Kim, Hong-Seok;Son, Woong-Hee
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.1506-1510
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    • 2004
  • A mobile robot system is developed to inspect the condition of industrial facilities under hot environment. The mobile robot is equipped with internal and external heat insulating material, an internal cooling mechanism, two CCD cameras, wireless communication devices for both the control and image signals, and an embedded controller. The portable controller is equipped with two joysticks for both the mobile robot and the inspection CCD camera, an LCD monitor, and several buttons. The developed mobile robot travels on the internal floor in hot furnaces by operators' joystick operation, captures the images of facilities in the furnaces using a zoom CCD camera, and sends the images to the portable controller through wireless communication. The mobile robot can be operated without any problem under hot environment less than 400$^{\circ}C$ in 30 minutes. This kind of automatic inspection mobile robot can be helpful to prevent significant troubles of industrial facilities without danger of human beings under harmful environment.

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Development of automatic inspection system of defects on inner surface of pneumatic cylinder-tubes by electronic endoscope (전자내시경을 활용한 공압실린더 튜브 내면의 결함 자동검사시스템 개발)

  • Lho, Tae-Jung;Koo, Bon-Joo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.6
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    • pp.3376-3382
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    • 2014
  • The system developed inspects automatically defects existing on an inner surface of anodically treated aluminum cylinder-tubes. This system consists of automatic inspection software, and electronic endoscope and a conveyor moving device. By applying the optimal brightness conditions to searching for various defects on the inner surface of cylinder tube, the recognition rate of major defects, such as scratch, oxide and weld line reached 99%. If the present visual inspection process is replaced with the automatic defects inspection system, the physical fatigue of the operator could be reduced and the productivity could be increased. The automatic inspection system developed could also improve the quality of the products.

The analysis and design of X-ray cross sectional imaging system for PCB solder joint inspection (PCB 납땜 검사를 위한 X선 단층 영상 시스템의 해석 및 설계)

  • 노영준;강성택;김형철;김성권
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.109-112
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    • 1996
  • The more integrated and smaller SMD are needed, new solder joints packaging technologies are developed in these days such as BGA(Ball Grid Array), Flip Chip, J-lead etc. But, it's unable to inspect solder joints in those devices by visual inspection methods, because they are hided by it's packages. To inspect those new SMD packages, an X-ray system for acquiring a cross-sectional image of a arbitrary plane is necessary. In this paper, an analysis for designing X-ray cross sectional imaging system is presented including the way for correcting the distortion of image intensifier. And we show computer simulation of that system with a simple PCB model to show it's usefulness in applying PCB solder joint inspection.

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Development of precision optical system and its application (납땜 검사용 정밀 광학 장치 개발과 응용)

  • 고국원;조형석;김재선;김성권
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.36-39
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    • 1997
  • In this paper, we described an approach to design of precision optical system for visual inspection of solder joint defects of SMC(surface mount components) on PCBs(Printed Circuit Board). The illumination system, consisting of three tiered LED lamps and one main camera and four side view camera, is implemented to generated iso-contour on the solder joint according to gradient of the soldered surface. We analyze LED design parameter such as incident angle, diameter of LED ring, and so on to acquire uniform illumination.

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On-line visin system for transistor inspection (트랜지스터 검사용 온라인 비젼 시스템)

  • 노경완;전정희;김충원
    • Proceedings of the IEEK Conference
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    • 1998.06a
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    • pp.769-772
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    • 1998
  • This paper present an efficient techniques for visual inspection of taped electronic parts, suitable for real time implementation. The main environments of developed system are IBM-compatible personal computer, frame grabber, digital input-output board. It is connected to the programmable logic controller unit of the taping machine in real time. Using a queuing structure, operator or extractor machine can remove easily the defect one from production line. Also, we design a new illumination system for sacquring shape and subface features of object. Therefore, it redue pre-processing step and processing time.

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화상처리를 이용한 표면 실장 기판 외관 검사

  • 백갑환;김현곤;김기현;유건희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.04a
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    • pp.343-348
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    • 1992
  • Using the real-time image processing technique, we have developed an automatic visual inspection system which detects the defects of the surface muonted components in PCB( missing components, mislocation, mismounts, and reverse polarity, etc ) and collects the quality control and production management data. An image processing system based on a commercial parallel processor, TRANSPUTER by which the image processing time can be largely reduced was designed. Analyzing the collected data, the proposed inspection system contributes to the productivity improvement throughthe reduction of defective rate.