• Title/Summary/Keyword: Vision Inspection system

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Development of Precision Vision Inspection System for Micro Optical Parts using a New Optical Probe Implemented to have Multiple Fields of Views (다중광학창을 가진 광학소자 자동 검사 시스템 개발)

  • 이일환;이기수;박희재
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.105-109
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    • 2001
  • The micro optical parts such as ferrules are required to be manufactured within very small tolerances, as the slight deviation of the tolerance would give very large amount of loss in communication efficiency. For efficient optical communication, outer diameter, fiber diameter, fiber separation and eccentricity are significant parameters to be inspected., Thus we developed an automatic inspection system to evaluate shape parameters of the optical fiber connectors(ferrule) upto submicron accuracy using machine vision. new optical probe of multi fields of views has been developed and the image processing and data analysis algorithms have been complemented in real time basis. The developed system is successfully used in the practical ferrule manufacturing industry, and about 0.1$\mu\textrm{m}$ accuracy can be obtained with very fast inspection time.

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Study on Machine Vision Algorithms for LCD Defects Detection (LCD 결함 검출을 위한 머신 비전 알고리즘 연구)

  • Jung, Min-Chul
    • Journal of the Semiconductor & Display Technology
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    • v.9 no.3
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    • pp.59-63
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    • 2010
  • This paper proposes computer visual inspection algorithms for various LCD defects which are found in a manufacturing process. Modular vision processing steps are required in order to detect different types of LCD defects. Those key modules include RGB filtering for pixel defects, gray-scale morphological processing and Hough transform for line defects, and adaptive threshold for spot defects. The proposed algorithms can give users detailed information on the type of defects in the LCD panel, the size of defect, and its location. The machine vision inspection system is implemented using C language in an embedded Linux system for a high-speed real-time image processing. Experiment results show that the proposed algorithms are quite successful.

Vibration Analysis for a Feeding Unit of Vision Inspection System of Precision Screws (정밀나사 비전검사시스템용 자동공급장치 진동특성의 해석)

  • Seo, Ye-Rin;Park, Keun;Kim, Seong-Keol;Ra, Seung-Wu
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.4
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    • pp.446-451
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    • 2011
  • Recent trends for the miniaturization and weight reduction of portable electronic parts have driven uses of subminiature components. Assembly of the miniaturized components requires subminiature screws of which pitch sizes are micrometer scale. To produce such subminiature screws with high precision threads, not only a precision forming technology but also a high-precision measurement technology is required. The present study covers the development of a vision inspection system for precision screws for the automatic measurement of subminiature screws with high speed and reliability. In this study, the feeding unit that transfers the subminiature screws to the inspection unit is investigated through finite element(FE) analysis. The vibration characteristics of the feeding unit are predicted through FE analyses, from which we can determine whether the subminiature screw can be stably fed into the inspection unit or not. The effects of several design parameters on the vibration characteristics are also discussed.

Real-time PCB Vision Inspection Using Pattern Matching (패턴 매칭을 이용한 실시간 PCB 비전 검사)

  • 이영아;박우석;고성제
    • Proceedings of the IEEK Conference
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    • 2003.07e
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    • pp.2335-2338
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    • 2003
  • This paper presents a real-time PCB (Printed Circuit Board) vision inspection system. This system can detect the OPEN and SHORT of the PCB which of the line width is 150$\mu\textrm{m}$. Our PCB inspection system is based on the referential method. Since the size of the captured PCB image is very large, the image is divided into 512${\times}$512 images to apply the accurate alignment efficiently. To correct the misalignment between the reference image and the inspection image, pattern matching is performed. In order to implement the proposed algorithm in real-time, we use the SIMD instruction and the double buffering structures. Our experiential results show the effectiveness of the developed inspection algorithm.

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A Study on Inspection Reliability Evaluation of Electric Rice Cooker FCT Inspection Automation System (전기밥솥 FCT 검사 자동화 System의 검사 신뢰성 평가에 관한 연구)

  • Jeong, Hae-Jin;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.6
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    • pp.30-35
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    • 2022
  • This study has focused on the reliability evaluation of FCT inspection automation equipment for electric rice. To evaluate the reliability of FCT inspection automation equipment, voice analysis, Gray/R/G/B channel experiment, FND segment experiment, and robot position repeatability were performed. In the voice analysis experiment, the comparison value between the recorded and digital output waves was over 99%, indicating a very high result. It was confirmed that both the gray/R/G/B experiment using vision and the FND segment could confirm the output value of the product through vision. The position repeatability of the robot is also excellent, so it is concluded that the inspection effect through the FCT automation system will be excellent.

Design on Automatic Vision System for Fast Alternator Spool Inspection (알터네이터 스풀 고속 검사를 위한 자동화 비전시스템 설계)

  • Jang, Bong-Choon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.11
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    • pp.4145-4150
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    • 2010
  • This research aims to design on an automatic machine vision system to replace eye inspection of alternator spool which is one of the key automotive parts. The alternator spool, plastic extrusion part would have various defects like unfinished, crack and burr. Through the design failure examples the optimized fast machine vision system will be designed to inspect all spools also focuses on the low cost machine for the middle sized company as 2'nd automotive supplier. 3-dimensional design softwares of Pro-Engineer & CATIA were used and the system were built based on the design. The system will contribute to satisfy the cycle time and can inspect each part in an absolutely accurate method, which is sufficient for industrial applications.

Automatic Inspection of Assembly Tolerances of Cathod Ray Electron Guns by Vision Probe (비젼프로브를 이용한 CRT 전자총의 자동치수 검사)

  • Park, H.G.;Park, M.C.;Kim, S.W.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.10
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    • pp.28-34
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    • 1997
  • This paper describes an automatic measurement method for the in-line inspection of assembly tolerances of cathod ray electron guns. The method uses an optical microscope with a CCD camera as a probe. An automatic gap recognition algorthm with digital image processing and a new software autofocus algorithm based on using an optimal edge detector have been developed to improve the measuring accuracy. An inspection system has been proposed and practically implemented for in-line inspection to a real factory automation line. The inspection system consists of a gap inspection part and an eyelet. Total time consumed for inspecting all measuring items is about 10 seconds and the repeatability is below .+-. 5 .mu. m

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Development of Automatic Inspection System for Lead Screw of Computer (컴퓨터용 Lead Screw의 자동검사 시스템 개발)

  • Bae, Jin-Ho;Ra, Seung-Woo;Yu, Pill-Sang;Kim, Sung-Gaun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.11
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    • pp.4115-4120
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    • 2010
  • In manual inspection of Lead Screw of computers many workers are needed to inspect samples, and its main disadvantage is that such types of inspection system not only gives low production, but also gives low perfection. Besides, in manual inspection system, the inspection cost of samples is higher than that of the automatic inspection system. Therefore, in this study to compensate these shortcomings, an automatic inspection system is developed. For the inspection of the surfaces and different dimensional parameters of computer Lead screw, a $360^{\circ}$ rotating machine vision system is developed. From the detailed analysis of the inspection results using the present developed inspection system, it is observed that the developed Lead Screw automatic inspection system is superior to those of manually inspection system.

Inspection of Automotive Oil-Seals Using Artificial Neural Network and Vision System (인공신경망과 비전 시스템을 이용한 자동차용 오일씰의 검사)

  • 노병국;김기대
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.8
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    • pp.83-88
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    • 2004
  • The Classification of defected oil-seals using a vision system with the artificial neural network is presented. The artificial neural network fur classification consists of 27 input nodes, 10 hidden nodes, and one output node. The selection of the number of the input nodes is based on an observation that the difference among the defected, non-defected, and smeared oil-seals is greatly pronounced in the 26 step gray-scale level thresholding. The number of the hidden nodes is chosen as a result of a trade-off between accuracy and computing time. The back-propagation algorithm is used for teaching the network. The proposed network is capable of successfully classifying the defected from the smeared oil-seals which tend to be classified as the defected ones using the binary thresholding. It is envisaged that the proposed method improves the reliability and productivity of the automotive vision inspection system.

Development of an Inspection System for Car Seat Bottom Cushion Frame Using Machine Vision (머신 비전을 이용한 카 시트 쿠션 프레임 검사 시스템 개발)

  • Tucit, Joselito;Jung, Ho;Jang, Bong-Choon
    • Proceedings of the KAIS Fall Conference
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    • 2007.05a
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    • pp.253-255
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    • 2007
  • The increasing requirement for consistency and quality in the automotive industry started the development of a Machine Vision Inspection System (MVIS) for a car seat bottom cushion frame with the goal of providing a higher precision Inspection System with minimal components and less human intervention. The modifications made to an existing PC-based MVIS were shown to improve the accuracy and precision of the system. By using four monochrome cameras, the working distance was lowered and the image distortions were lessened without resorting to extensive image processing. The inspection scripts were evaluated if it could recognize good and bad products and were shown to be robust and able to reach an acceptable level of precision. It was also shown that the amount of human interaction was lessened.

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