• 소성∙가공
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• 제4권2호
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• pp.141-150
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• 1995

The purpose of the open die press forging is to maximize the internal deformation for better structural homogeneity and center-line consolidation in case of the ingot. A two and three dimensional viscoplastic finite element analysis is carried out for the plate, cylinder and square forging with the flat die in order to study the forging effects during the process. Effect of width, height reduction, and die staggering are studied through simulation of the process. Thus favorable working conditions are suggested for better and more disirable product quality.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1992년도 춘계학술대회 논문집 92
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• pp.103-114
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• 1992

Cogging is generally the initial and primary step in the manufacture of practically all large open-die forgings, and consists of forging and ingot by reducing the cross-section and simultaneously enlarging the body. A three-dimensional thermo-viscoplastic finite element model is used to study the distribution of internal stresses and strains of workpiece and temperature of workpiece and die during cogging process. Simulations are carried out on an circular ingot, using v-die and flat die, to study the effects of die configuration, die width, penetration depth, temperature gradient, die overlapping and pass design.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1994년도 춘계학술대회 논문집
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• pp.71-79
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• 1994

Strip drawing of strain-hardening, viscoplastic materials with damage is analyzed by a rigid plastic finite element method. A process model is formulated using two state variables, one for strain hardening from slip dominated plastic distortion and the other for damage from growth of microvoids. Application of the model to steady state drawing is given via implementation in a consistent penalty finite element formulation. The predicted density changes as a result of void growth are compared to those from experiments reported in the literature. The effects of drawing conditions such as drawing speed and die angle on the mechanical property changes are studied.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2001년도 추계학술대회논문집A
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• pp.396-399
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• 2001

Development of adiabatic shear bands in thermoviscoplastic materials is analyzed via high resolution scheme. Presented here are our initial results, which are for one dimensional elasto-viscoplastic materials. As the mesh-sizes are getting small, the convergence result of plastic strain rate is obtained using elasto-viscoplastic materials. The further study cases will be reported at the presentation in the framework of the one and the two dimensional shearbanding, respectively. They will be compared with finite element solutions, and the advantage of the scheme will be discussed.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1996년도 춘계학술대회 논문집
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• pp.546-550
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• 1996

A fully automatic computer simulation technique of axisymmetric multi-stage compound forging processes was presented in this paper. A penalty rigid-viscoplastic finite element method was employed together with an improved looping method for automatically remeshing with quadrilateral finite-elements only. An application example of six-stage axisymmetric forging processes involving one cold and two hot forging processes, two piercing processes and a sizing process was given with emphasis on automatically tracing the metal flow lines through the whole simulation.

• 대한기계학회논문집
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• 제15권5호
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• pp.1657-1664
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• 1991

본 연구에서는 재료의 이방성을 고려한 점소성 모델을 제시하였다. 공학적 인 견지에서 볼 때 이방성 재료의 기계적 거동을 표한하기 위해서는 단순화 이론(si- mplified theory)의 개발이 필요하게 되었으며 이에따라 Betten은 등방성 소성 포텐셜 (isotropic plastic potential)에서 응력텐서를 재료의 이방성을 포함하는 변환 응력 텐서(mapped stress tensor)로 대체함으로써 이방성을 고려하였다. 그러므로 실제 이방성 재료의 비탄성 거동은 가상의 등방성 상태로 치환되며 여기에 소성 포텐셜 이 론을 적용하게 된다.

• 한국정밀공학회지
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• 제11권1호
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• pp.129-137
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• 1994

A rigid-viscoplastic finite element method has been used for modeling superplastic stretch/blow process design to improve thickness distribution. Punch velocity-time relationship of the stretch forming and pressure-time cycle of the blow forming for a given strain rate are calculated. A superplastic material is assumed to be isotropic and a plane-strain line element based on membrane approximation is employed for the formulation. The effects of the width, corner radius and height of the punch during stretch forming are examined for the final thickness distribution, and the process design to improve thickness distribution can be established.

• 한국정밀공학회지
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• 제14권8호
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• pp.82-91
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• 1997

The major objective of this study is to establish analytical technique in order to analyze the behaviour of semi-solid material considering induction heating of the billet. Induction heating process is analyzed by using commerical finite element software. ANSYS. The finite element program, SFAC2D, for the simulation of deformation in semi-solid state is developed in the present study. The semi-solid behaviour is described by a viscoplastic model for the solid phase, and by the Darcy's law for the liquid flow. Simple compression and closed-die compression process considering induction heating are analyzed, and also it is found that the distribution of initial solid fraction of the billet has an important effect on deformation behaviour of semi-solid material. In order to verify the effectiveness of proposed analytical technique the simulation result is compared with experimental result.

• 대한기계학회논문집A
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• 제27권4호
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• pp.614-622
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• 2003

In this paper, the stress-strain curves of bearing steels at hot working conditions are obtained by hot compression test with a computer controlled servo-hydraulic Gleeble 3800 testing machine and elongations and reductions of area of the bearing steels are also obtained by hot tensile test with a Gleeble 1500 testing machine. Experiments are conducted under the various strain-rates and temperatures and their results are used to obtain the flow stress information. A rigid thermo-viscoplastic finite element method is applied to the multi-stage hot forging process in order to predict temperature distribution of workpiece. The experimental results and the analysis results are used to obtain an optimal hot forging condition.

• 한국농공학회지
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• 제34권2호
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• pp.60-72
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• 1992

This study aims at predicting the behavior of saturated soft clayey foundation subjected to earth structure loads such as tidal dike, embankment etc. by using Biot's consolidation equation coupled with elasto-viscoplastic constitutive model. To validate the computer program developed b author, a case study was performed for the site of Kwang-yang steel works improved by sand drain, where since the beginning of the works, field measurements(settlement, lateral displacement and excess pore water pressure) had been accurately achieved. Comparisons between numerical results and observation values were carried out. The main results obtained are summarized as follows : 1. Settlement and lateral displacement between numerical and observation values show satisfactory accordance. 2. As for the exess pre water pressure, numerical results appear to be larger than observation values, which may be due to the existence of sand seams which were not found during soil investigation. 3. Useful data available for failure prediction of soft foundation can be secured by examining lateral displacement, settlement, exess pore water pressure and stress paths.