• Title/Summary/Keyword: Vibration data

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Diagnosis of Excessive Vibration Signals of Two-Pole Generator Rotors in Balancing

  • Park, Jong-Po
    • Journal of Mechanical Science and Technology
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    • v.14 no.6
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    • pp.590-596
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    • 2000
  • Cause of excessive vibration with twice the rotational speed of a two-pole generator rotor for the fossil power plants was investigated. The two-pole generator rotor, treated as a typically asymmetric rotor in vibration analysis, produces asynchronous vibration with twice the rotational speed, sub-harmonic critical speeds, and potentially unstable operating zones due to its own inertia and/or stiffness asymmetry. This paper introduces a practical balancing procedure, and presents the results of the investigation on sources of the excessive vibration based on the experimental vibration data of the asymmetric two-pole rotor in balancing.

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Study on Fault Diagnosis and Data Processing Techniques for Substrate Transfer Robots Using Vibration Sensor Data

  • MD Saiful Islam;Mi-Jin Kim;Kyo-Mun Ku;Hyo-Young Kim;Kihyun Kim
    • Journal of the Microelectronics and Packaging Society
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    • v.31 no.2
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    • pp.45-53
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    • 2024
  • The maintenance of semiconductor equipment is crucial for the continuous growth of the semiconductor market. System management is imperative given the anticipated increase in the capacity and complexity of industrial equipment. Ensuring optimal operation of manufacturing processes is essential to maintaining a steady supply of numerous parts. Particularly, monitoring the status of substrate transfer robots, which play a central role in these processes, is crucial. Diagnosing failures of their major components is vital for preventive maintenance. Fault diagnosis methods can be broadly categorized into physics-based and data-driven approaches. This study focuses on data-driven fault diagnosis methods due to the limitations of physics-based approaches. We propose a methodology for data acquisition and preprocessing for robot fault diagnosis. Data is gathered from vibration sensors, and the data preprocessing method is applied to the vibration signals. Subsequently, the dataset is trained using Gradient Tree-based XGBoost machine learning classification algorithms. The effectiveness of the proposed model is validated through performance evaluation metrics, including accuracy, F1 score, and confusion matrix. The XGBoost classifiers achieve an accuracy of approximately 92.76% and an equivalent F1 score. ROC curves indicate exceptional performance in class discrimination, with 100% discrimination for the normal class and 98% discrimination for abnormal classes.

Vibration Characteristic of a Cylindrical Rod according to the Mounting Locations on the Grid Support Structure (격자 지지구조체에 묶여있는 실린더 형 봉의 삽입위치에 따른 진동특성)

  • Lee, Kang-Hee;Yoon, Kyung-Ho;Song, Kee-Nam;Kim, Jae-Yong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.515-518
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    • 2006
  • A vibration test for a cylindrical rod inserted on the grid support structure was tested using the sine sweep excitation method with closed loop force control. The effect of the mounting location of a test rod on the vibration characteristics of a rod continuously supported by the full size($16{\times}16$) grid support was identified. An electromagnetic vibration shaker, non-contact displacement sensor and HP/VXI data acquisition device were used and TDAS software was also used as a data sampling and processing tools. The natural frequencies and mode shape of the test rod were consistent with the previous works of a rod vibration test with partial grids($3{\times}3,\;5{\times}5\;and\;7{\times}7$). The frequency characteristics of the rod according to the mounting location were shown clear discrepancies, but mode shapes were nearly same. As the test rod closes to the bottom clamping region of the spacer grid, peak vibration amplitudes of the rod become smaller.

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Effect on Vibration According to the Load Capability and Elapsed Year of Power Transformer(154kV) in Operation (운전 중인 전력용 변압기(154kV)의 부하용량과 경년이 진동에 미치는 영향)

  • Kim, Young-Dal;Kim, Sung-Joong
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.58 no.2
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    • pp.172-177
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    • 2009
  • Most of the causes of the failures of power transformers in operations are mechanical defects due to vibration. To identify these causes, the vibration phenomenon was measured from the power transformers in operation in the substations under the Daejeon power transmission district office of KEPCO. The measurement was performed in a 6${times}$4 structure on one side of the transformer. The vibration of the measured points was presented in 2D and 3D, and analyzed. The results according to the period in use of the transformer and the load applied to the transformer were analyzed. These results will be used as basic data to establish the vibration standard for the power transformer, In addition, with a load capability and vibration phenomenon correlation and regression analysis to identify by way of function was reached. And the vibration phenomenon pass a years with changes and to analyze correlation, was estimated to bring in the function. And then through the analysis of power transformers to set standards based on vibration data was used to.

Flow Induced Vibration of Reactor Internals Structure : Analysis and Experiment (원자로 내부구조물의 유체흐름에 의한 진동 - 해석 및 실험)

  • Rhee, Hui-Nam;Choi, Suhn;Kim, Tae-Hyung;Hwang, Jong-Keun;Kim, Jung-Kyu
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1995.10a
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    • pp.201-207
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    • 1995
  • A series of vibration assessment programs has been performed for Yonggwang Nuclear Power Plant Unit 4 (YGN 4) in order to verify the structural integrity of the reactor internals for flow induced vibration prior to its commercial operation. The structural analysis was done to provide the basis for measurement and the theoretical evidence for the structural integrity of the reactor internals. The actual flow induced hydraulic loads and reactor internals vibration response data were measured and recorded during pre-core hot functional testing of the plant. Then, the measured data have been reduced and analyzed, and compared with the analysis results such as the frequency contents, stresses, strains and displacements. It is concluded that the structural analysis methodology performed for vibration response of the reactor internals due to the flow induced vibration is appropriately conservative, and also that the structural integrity of YGN 4 reactor internals to flow induced vibration is acceptable for long term operation.

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Vibration Monitoring and Diagnosis System Framework for 3MW Wind Turbine (3MW 풍력발전기 진동상태감시 및 진단시스템 프레임워크)

  • Son, Jong-Duk;Eom, Seung-Man;Kim, Sung-Tae;Lee, Ki-Hak;Lee, Jeong-Hoon
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.25 no.8
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    • pp.553-558
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    • 2015
  • This paper aims at making a dedicated vibration monitoring and diagnosis framework for 3MW WTG(wind turbine generator). Within the scope of the research, vibration data of WTG drive train are used and WTG operating conditions are involved for dividing the vibration data class which included transient and steady state vibration signals. We separate two health detections which are CHD(continuous health detection) and EHD(event health detection). CHD has function of early detection and continuous monitoring. EHD makes the use of finding vibration values of fault components effectively by spectrum matrix subsystem. We proposed framework and showed application for 3MW WTG in a practical point of view.

Experimental Study On Power Flow Analysis of Vibration of Simple Structures (단순구조물 진동에 대한 파워흐름해석법의 실험적 연구)

  • Lee, B.C.;Kil, H.G.;Lee, Y.H.;Lee, H.H.;Hong, S.Y
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.11a
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    • pp.517-520
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    • 2004
  • The power flow analysis(PFA) can be effectively used to predict structural vibration in medium-to-high frequency ranges. In this paper, vibration experiment has been performed to observe the analytical characteristics of the power flow analysis of the vibration of a plate. In the experiment, the loss factor of the plate and the input mobility at a source point have been measured. The data for the loss factor has been used as the input data to predict the vibration of the plate with PFA. The frequency response functions have been measured over the surface of the plate. The comparison between the experimental results and the predicted results for the frequency response functions showed that PFA can be an effective tool to predict structural vibration in medium-to-high frequency ranges.

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Experimental study on vibration projection of seawater circulation pumps in nuclear power plant

  • Lin Bin;Huang Qian;Zhang Rongyong;Zhu Rongsheng;Fu Qiang;Wang Xiuli
    • Nuclear Engineering and Technology
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    • v.56 no.7
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    • pp.2576-2583
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    • 2024
  • In this paper, the similarity criterion and dimensionless conversion method combined with the elasticity condition and Hooke's law are used to derive the functional relationship of the maximum effective value of the vibration velocity between the prototype pump and the model pump. The seawater circulation pump of a nuclear power plant is used as the prototype pump, and the model pump is obtained by performance conversion and choosing the appropriate scale, and the vibration state of the model pump under different flow rates is measured and analyzed. The vibration data of the model pump through the function relationship to find out the vibration parameters of the prototype model pump, and compare with the vibration data of the seawater circulation pump in reality. It can be seen that with the increase of flow rate, the maximum effective value of the vibration velocity of both model and prototype decreases and then increases, and the relative error is small, the maximum value is 7.7757%. Therefore, it can be considered that the functional relationship of model pump converted to prototype pump derived in this paper can be used to analyze the vibration of the actual seawater circulation pump of coastal nuclear power plant.

Finite Element Analysis for Satellite Antenna Structures Subject to Forced Sinusoidal Vibration (위성 안테나 구조물의 정현파 강제 진동에 대한 유한 요소 해석)

  • Shin, Won-Ho;Oh, Il-Kon;Han, Jae-Hung;Oh, Se-Hee;Lee, In;Kim, Chun-Gon;Park, Jong-Heung
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.13-18
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    • 2001
  • This paper deals with finite element analysis for free vibration and forced sine vibration of Ka- and Ku- bend antenna structures using MSC/PATRAN/NASTRAN. The structures are designed to satisfy minimum resonance frequency requirement in order to decouple the dynamic interaction of the satellite with the spacecraft bus structure. From the forced sinusoidal vibration, we have observed output acceleration versus input in X-,Y- and Z- direction, based on base excitation using large mass method. The results of finite elements analysis can be used as the reference data for the experimental test of satellite antenna, resulting in the reduction of cost and time by predicting and complementing experimental data.

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ANALYSIS OF DOPPLERIZED ACCELERATION SIGNALS IN A ROTATING SHAFT BY USING A VOLD-KALMAN ORDER TRACKING FILTER

  • Kook, H.S.;Crane, C.
    • International Journal of Automotive Technology
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    • v.8 no.4
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    • pp.521-531
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    • 2007
  • Measurement of the vibration transmitted through rotating shafts such as half shafts in vehicles is of interest in applications such as noise transfer analysis and the study of operating deflections. Vibration signals transmitted through a rotating shaft usually include six degree-of-freedom components, thus making the measurement of vibration a challenging task. In the present work, a new measurement method is presented, one that resolves the minimum of only two one-axis accelerometer signals into all components of vibration with reasonable accuracy. The method utilizes the Dopplerized signals obtained from accelerometers attached to a rotating shaft and a Void-Kalman order tracking filter to decompose signals into orders of different vibration components. The new method proposed in the present work is verified by simulated run-up test data and applied to an experimentally obtained data set.