• Title/Summary/Keyword: Vibration Diagnosis

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Design and Implementation of an Elevator Vibration Measuring System using 3-Axis Acceleration Sensor (3축 가속도 센서를 이용한 엘리베이터 진동측정시스템 설계 및 구현)

  • Choi, Sung-Hyun;Kim, Jong-Soo;Kim, Tai-Suk;Yu, Yun-Sik
    • Journal of Korea Multimedia Society
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    • v.16 no.2
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    • pp.226-233
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    • 2013
  • Self-diagnosis, regular examination, completion examination and precise safety examination on an elevator offer primary sources for evaluating performance and stability of the elevator. as critical examination for operating the elevator. The items on vibration of an elevator in the self-diagnosis and safety examination are not especially specified but vibration itself is considered as essential element to provide diverse analysis data. There is the equipment "EVA-625" for measuring vibration of an elevator. It is operated by reading data via computer and analyzing data by skilled engineer. This study aims to design and realize software to analyze data collected through the LabVIEW, a graphic program language and hardware for receiving data measuring vibration of an elevator by using 3-Axis acceleration sensor.

Noisy Time Varying Vibration Signal Analysis using Adaptive Predictor-Binary Tree Structured Filter Bank System (적응예측기-이진트리구조 필터뱅크 시스템을 이용한 잡음이 부가된 시변 진동신호 분석)

  • Bae, Hyeon-Deok
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.10 no.1
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    • pp.77-84
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    • 2017
  • Generally, a time-varying vibration signal is generated in a rotating machine system, and when there is a failure in the rotating machine, the signal contains noise. In this paper, we propose a system consisting of an adaptive predictor and a binary tree filter bank for analyzing time - varying vibration signals with noise. And the vibration signal analyzed results in this system is used for fault diagnosis of the rotating machine. The adaptive predictor of the proposed system predicts the periodic signal components, and the filter bank system decomposes the difference signal between the input signal and the predicted periodic signal into subband. Since each subband signal includes a noise signal component due to a failure, it is possible to diagnose the failure of the using rotary machine. The validity of the proposed vibration signal analysis method is shown in the simulations, where the periodic components cancelled vibrating signals are decomposed to 32 subband, and the signal characteristics related faults are analyzed.

A Study of Measuring Vibration for Reproducing Waterhammer of Plant Equipment (플랜트 기자재 수충격 진동재현을 위한 진동측정에 관한 연구)

  • OH, Jung-Soo;Cho, Sueng-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.11
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    • pp.145-150
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    • 2017
  • In this study, among the various types of plant equipment, valves, which are susceptible to water hammer, were selected as the diagnosis target. In order to effectively measure the vibration, an accelerometer was adapted for use in this difficult environment. The results showed that the maximum peak-to-peak vibration displacement caused by the action of water hammer on the valve was 21.40 mm, which would affect the structural stability of the valve and pipe. Meanwhile, the measured data was applied to the HIL simulator to verify the reproduction of the vibration. In the future, field data will be applied to the HIL simulator for the purpose of assessing the fatigue, durability and expected residual life of the plant equipment.

Development of AI-Based Condition Monitoring System for Failure Diagnosis of Excavator's Travel Device (굴착기 주행디바이스의 고장 진단을 위한 AI기반 상태 모니터링 시스템 개발)

  • Baek, Hee Seung;Shin, Jong Ho;Kim, Seong Joon
    • Journal of Drive and Control
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    • v.18 no.1
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    • pp.24-30
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    • 2021
  • There is an increasing interest in condition-based maintenance for the prevention of economic loss due to failure. Moreover, immense research is being carried out in related technologies in the field of construction machinery. In particular, data-based failure diagnosis methods that employ AI (machine & deep learning) algorithms are in the spotlight. In this study, we have focused on the failure diagnosis and mode classification of reduction gear of excavator's travel device by using the AI algorithm. In addition, a remote monitoring system has been developed that can monitor the status of the reduction gear by using the developed diagnosis algorithm. The failure diagnosis algorithm was performed in the process of data acquisition of normal and abnormal under various operating conditions, data processing and analysis by the wavelet transformation, and learning. The developed algorithm was verified based on three-evaluation conditions. Finally, we have built a system that can check the status of the reduction gear of travel devices on the web using the Edge platform, which is embedded with the failure diagnosis algorithm and cloud.

Automatic Diagnosis of Defects in Roller Element Bearings (롤러 베어링에서의 결함의 자동진단)

  • 유정훈;윤종호;김성걸;이장무
    • Journal of KSNVE
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    • v.5 no.3
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    • pp.353-360
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    • 1995
  • A new automatic diagnostic system for predicting multiple defects in rolling element bearings is developed by taking probbability into account. A database is constructed from the frequency characteristics of tested bearings with various types of defects. The proposed algorithms for the automatic diagnosis of bearing defects are shown to be satisfactory through the experiments. This method can be effectively used for quality control of the rolling bearing in plants.

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Fault Diagnosis in Gear Using Adaptive Signal Processing and Time-Frequency Analysis (능동 신호 처리 및 시간 주파수 해석을 이용한 기어의 이상 진단)

  • 이상권
    • Journal of KSNVE
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    • v.8 no.4
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    • pp.749-756
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    • 1998
  • 기어에서 충격성 진동 및 소음은 치차의 이상과 연관이 있다. 따라서 충격 진동 및 소리는 기어의 이상 진단에 사용되어 질 수 있다. 또한 이들 충격파를 조기에 정확하게 탐지하여 기어의 이상을 진단하면 완전 파손을 방지할 수 있다. 그러나 주변 소음 및 노이즈 신호 때문에 객관적이 충격파의 탐지가 어렵기 때문에, 본 논문은 이러한 숨겨진 충격 신호를 능동 신호 처리 기법을 이용하여 조기에 찾아내고 이것을 시간-주파수 영역에서 해석하였다.

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Diagnosis of Asymmetry/Anisotropy in Rotor Systems Using Directional Spectrum (방향 스펙트럼을 이용한 회전체의 비대칭성 및 비등방성 진단)

  • 조치영;이종원
    • Journal of KSNVE
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    • v.3 no.3
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    • pp.279-283
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    • 1993
  • A diagnostic method of anisotropy and asymmetry in rotor systems utilizing the two-sided directional spectra of the operating responses has been presented and tested with a laboratory flexible rotor-bearing system. The experimental results show that the directional spectra can be effectively used for the diagnosis of anisotropy and/or asymmetry in rotor systmes by the investigation of -1X and +2X components in the directional spectrum of unbalance and gravity responses.

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Rotating machinery fault diagnosis method on prediction and classification of vibration signal (진동신호 특성 예측 및 분류를 통한 회전체 고장진단 방법)

  • Kim, Donghwan;Sohn, Seokman;Kim, Yeonwhan;Bae, Yongchae
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.90-93
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    • 2014
  • In this paper, we have developed a new fault detection method based on vibration signal for rotor machinery. Generally, many methods related to detection of rotor fault exist and more advanced methods are continuously developing past several years. However, there are some problems with existing methods. Oftentimes, the accuracy of fault detection is affected by vibration signal change due to change of operating environment since the diagnostic model for rotor machinery is built by the data obtained from the system. To settle a this problems, we build a rotor diagnostic model by using feature residual based on vibration signal. To prove the algorithm's performance, a comparison between proposed method and the most used method on the rotor machinery was conducted. The experimental results demonstrate that the new approach can enhance and keeps the accuracy of fault detection exactly although the algorithm was applied to various systems.

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FFT and AR Coefficient Analysis of Vibration Signal in Mold Transformer (몰드변압기 진동신호의 FFT 및 시계열 계수 분석)

  • 정용기;정종욱;김재철;곽희로
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.12 no.4
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    • pp.136-145
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    • 1998
  • This paper describes the FFT and coefficient analysis of vibration signals for preventive diagnosis of a mold transformer at normal and abnormal state. Varying applied voltage, loading current and temperature as control variables for he experiment, measurement variables such as magnitude of vibration signals, frequency spectrum and time series coefficient were analyzed. The vibration signals by variation of control variables were measured by acceleration sensor adhered on the surface of winding and core, and measurement variables were calculated using dat acquisition system. After analyzing the normal state, the structural distortion was also simulated. The vibration signals at abnormal state were measured by the same control variables variation as the normal state. As a result, vibration signals between normal and abnormal state could be distinguished by comparison of the perpendicular and horizontal vibration signal.

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Fault Diagnosis of Rotating Machinery Based on Multi-Class Support Vector Machines

  • Yang Bo-Suk;Han Tian;Hwang Won-Woo
    • Journal of Mechanical Science and Technology
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    • v.19 no.3
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    • pp.846-859
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    • 2005
  • Support vector machines (SVMs) have become one of the most popular approaches to learning from examples and have many potential applications in science and engineering. However, their applications in fault diagnosis of rotating machinery are rather limited. Most of the published papers focus on some special fault diagnoses. This study covers the overall diagnosis procedures on most of the faults experienced in rotating machinery and examines the performance of different SVMs strategies. The excellent characteristics of SVMs are demonstrated by comparing the results obtained by artificial neural networks (ANNs) using vibration signals of a fault simulator.