• Title/Summary/Keyword: Vertical Machining Center

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Evaluation of Formability Dependent on the Location of Injection Gate of Vertical Machining Center ATC Tool Port Using Injection Molding Analysis (사출성형해석을 이용한 수직머시닝센터 ATC 툴 포트의 사출 게이트 위치에 따른 성형성 평가)

  • Lee, Yu-Wool;Park, Chul-Woo;Kim, Jin-Rok;Choi, Hyun-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.12
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    • pp.129-135
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    • 2021
  • Injection molding is a manufacturing method of melting the polymer resin and injecting it into a mold to molding it into the desired form. Due to the short molding time and outstanding formability, complex products can be shaped with high precision and it is the most widely used polymer molding method. However, there may be areas that are not filled depending on the location of the injection gate where polymer resin is injected. Formability is determined by deformation and surface precision due to the impact of residual stress after molding. Hence, choosing the location of the injection gate is very important and molding analysis of injection molding is essential to reduce the cost of the mold. This study evaluated the injection formability based on the location of the injection gate of the vertical machining center ATC tool port using injection molding analysis and the results were compared and analyzed. Injection molding analysis was conducted on filling, packing, and deformation according to the location of the gate of the ATC tool port. From each injection gate location, filling time, pressure, and maximum deformation were compared. At gate 2, conditions of molding time and the location of the gate were far superior in production and quality. Gate 2 produced the smallest deformation of 0.779mm with the best quality.

A Study on Improvement Guide way using workpiece in the Machine center (머시닝 센터에서 가공물에 의한 안내면 오차 개선에 관한 연구)

  • 홍성오;조규재
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.05a
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    • pp.181-186
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    • 1999
  • Recently the machining technique have been progressed rapidly according to developments of the product technique in the machine tool and new tools. But in the case of vertical machine center(VMC), to become visible there is the appearance of bending because of the structural problems of x-axis guide way, and this would effect directly on accuracy of form of the straightness, parallelism and flatness. In this paper, I purpose to check the appearance of bending with the experiment and improve the working accuracy. Under the constant working conditions, the appearance of bending of x-axis guide way was measured to confirm the effectiveness of the compensation method in the vertical machine center(VMC). By using this method the results show that the accuracy of form of the straightness, parallelism and flatness could be reduced to 20% compared with ordinary method.

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A Study on the Machining Characteristics in GFRP Using HSS Tools (고속도공구강을 이용한 GFRP 가공특성에 관한 연구)

  • Park, Jong-Nam;Jeong, Seong-Taek;Cho, Gyu-Jae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.2
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    • pp.37-44
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    • 2003
  • Composite materials are widely used to make all kinds of machine parts, internal and structural materials of cars, aerospace industries, building structures, ship materials, sporting goods and others. It is worth the while to use composite materials as various substitutions when compared With others. But the use is limited in the field of the mechanical processing because of its difficulties in cutting. The surface roughness of in and out in the hole processing was discussed after cutting the GFRP with HSS drill in the vertical machining center. And it is observed that as it processed more, the powdered chip may be got more than the fluid type long chip.

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공작기계용 자동 측정 및 해석 시스템에 관한 연구

  • 박우열;정성종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.10a
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    • pp.228-232
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    • 1992
  • The integrated management system IMMC system) is developed for machining, measuring and checking by using IBM-PC under Borland C $\^$++/ environment. MMC system consists of following systems : DNC system, MascMC system (for measuring and checking) and MascCAM system : DNC system, MascNC system (for measuring and checking) and MascCAM system (for CAM). And some other modules support MMC system for practical usages. A vertical machining center equipped with FANUC 0MC is used for experiments. Feasibility of the system is confirmed by a large amount of experiments.

특징형상에 기초한 자동 가공 및 측정 시스템에 관한 연구

  • 김승철;정성종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.10a
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    • pp.238-242
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    • 1992
  • Thus paper deals with a study of the automatic machining and measurement system based on Features. The system includes following 5 modules : a feature-based design module, an automatic NC programming module, an automatic measurement programming module, and a simulation module. The system is developed by using IBM-PC in the AutoCAD and the BORLAND c $\^$++/ environment. A vertical machining center equipped with FANUC 0MC is used for experiments. Performance of the system is confirmed by a large amount of experiment.

Measurement Error Modeling for On-Machine Measurement of Sculptured Surfaces

  • Cho, Myeong-Woo;Lee, Se-Hee;Seo, Tae-Il
    • International Journal of Precision Engineering and Manufacturing
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    • v.2 no.2
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    • pp.73-80
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    • 2001
  • The objective of this research is to develop a measurement error model for sculptured surface in On-Machine Measurement(OMM) process based on a closed-loop configuration. The geometric error model of each axis of a vertical CNC machining center is derived using a 4$\times$4 homogeneous transformation matrix. The ideal locations of a touch-type probe for the sculptured surface measurement are calculated from the parametric surface representation and X-, Y- directional geometric errors of the machine. Also the actual coordinates of the probe are calculated by considering the pre-travel variation of a probe and Z-directional geometric errors. Then, the step-by-sep measurement error analysis method is suggested based on a closed-loop configuration of the machining center including workpiece and probe errors. The simulation study shows the simplicity and effectiveness of the proposed error modeling strategy.

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Analysis of 3D Volumetric Error for Machine Tool using Ball Bar (볼바를 이용한 공작기계의 3차원 공간오차 해석)

  • Lee, Ho-Young;Choi, Hyun-Jin;Son, Jae-Hwan;Lee, Dal-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.5
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    • pp.1-6
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    • 2011
  • Machine tool errors have to be characterized and predicted to improve machine tool accuracy. Therefore, it is very important to assess errors in machine tools. Volumetric error analysis has been developed by many researchers. This paper presents a useful technique for analyzing the volumetric errors in machine tools using the ball bar. The volumetric error model is proposed in specific vertical machining center and the program is developed for generating NC code, acquiring the ball bar data, and analyzing the volumetric errors. The developed system assesses the volumetric errors such as positional, straightness, squareness, and back lash. Also this system analyzes the dynamic performance such as servo gain mismatch. The radial data acquired by ball bar on 3D space is used for analyzing these errors. It is convenient to test the volumetric errors on 3D space because all errors are calculated at once. The developed system has been tested using an actual vertical machining center.

CAD/CAM/CAT Turmaround System for Precision Machining (정밀가공을 위한 CAD/CAM/CAT 일괄처리시스템)

  • 안중용;김승철;정성종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.417-422
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    • 1993
  • In order to minimize turnaround of machining in FMS lines, CAD/CAM/CAT integrated system called MascCAM was developed. Developing enhanced CAM and inspection modules in the MascCAM environment, 2D came, 2 $^{1}$2/ D prismatic parts and 3D free-formed surfaces were able to be automatically designed, manufactured and inspected on the machine tools by using AutoCAM and Z-map. Introducing Z-map technique, the MascCAM was able to be interfaceed with and CAD system. Developed QPPGT module generates a quick and fool-proof inspection work to users. A vertical and a horizontal machining center equipped with FANUC OMC were used for experiments. Performance of the system was confirmed by a large amount of experiments.

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