• 제목/요약/키워드: Vehicle fatigue

검색결과 384건 처리시간 0.034초

저항점용접과 $CO_2$ 플러그용접의 피로거동 연구 (The comparision of fatigue behavior of $CO_2$ plug weld and resistance spot weld)

  • 정원욱;정연수;강성수
    • 대한기계학회논문집A
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    • 제22권3호
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    • pp.554-561
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    • 1998
  • Vehicle body structures are formed by thousands of spot welds and fatigue failure of vehicle structures occur near the spot welds after driving a long way at a durability test road. It is necessary to know accurately the reason of the fatigue failure of the spot weld in the developing stage in order to reinforce it. Many investigations have been done regarding the strength of spot welded joints, contributing to understand its fatigue strength. In developing process, a fatigue failed spot welded area can be repaired by $CO_2$ welding or another method to continue the test. To know the effect of reinforcing these welds, several methods of welding were analyzed and compared to spot welding. With the results of this test, the appropriate repair method can be used instead of spot welding during the development of new car and best design guide can be given for the strength. In this study, fatigue and static tensile tests are made and microstructure is investigated for the purpose of estimating the strength of welded joints by using spot welded and $CO_2$ plug welded specimens. The tested specimens are of two types : Tensile-shear type(TS) and L-tension type(LT).

도로 하중조건을 고려한 상용차 판스프링의 피로강도 평가 II (Fatigue Strength Evaluation of LCV Leaf spring Considering Road Load Response II)

  • 손일선;배동호;정원석;정원욱;박순철
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.1127-1132
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    • 2003
  • Suspension system of vehicle have enough endurance during its life time to protect passenger. Spring is one of major part of vehicle. Thus, a fatigue strength evaluation for leaf spring based on road load response was carried out. At first, strain of leaf spring is measured on the city condition and proving ground condition. And next, the damage analysis of road load response data was carried out. And fatigue test of leaf spring were also carried out. Based on -N life relation, fatigue life of leaf spring was evaluated at belgian mode, city mode and drawing test specification. After that, it is compared the design life of leaf spring and evaluated fatigue life by belgian mode, city mode and drawing test specification. From the above, the maximum load-fatigue life relation of leaf spring was defined by test. and new test target of belgian mode and city mode was proposed to accept design specification of leaf spring. It is expect that proposed test target can verify leaf spring fatigue endurance at specific road condition.

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터널을 통과하는 고속열차 차체의 피로신뢰성 평가의 정식화 (Formulation for Reliability-based Fatigue Assessment of Car Body for High Speed Train Passing Through Tunnels)

  • 서승일;민옥기;박춘수
    • 한국철도학회논문집
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    • 제8권4호
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    • pp.348-353
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    • 2005
  • In designing the structures of railway rolling stocks, deterministic methods associated with the concept of a safety factor have been traditionally used. The deterministic approaches based on the mean values of applied loads and material properties have been used as safety verification for the design of rolling-stock car body structures. The uncertainties in the applied loading for the high speed train and the strength of new materials in the rolling stocks require the application of probabilistic approaches to ensure fatigue safety in the desired system. Pressure loadings acting on the car body when the train passes through tunnels show reflected pressure waves for high-speed trains and they may cause a fatigue failure in vehicle bodies. Use of new material technology as body structures also introduces uncertainties in the material strength. A probabilistic approach is more adaptable in designing reliable structures when the pressure waves from the tunnels pounds and new material technology is adopted. In this paper, it is proposed that a fatigue design and assessment method based on a reliability which deals with the loading variations on a railway vehicle due to the pressure reflected in tunnels and the strength variations of material. Equation for the fatigue reliability index has been formulated to calculate the reliability assessment of a vehicle body under fluctuating pressure loadings in a tunnel. Considered in this formulation are the pressure distribution characteristics, the fatigue strength distribution characteristics, and the concept of stress-transfer functions due to the pressure loading.

3축 유압 피로 시뮬레이터의 커플링에 대한 역기구학적 해석 (Inverse Kinematic Analysis for a three-axis Hydraulic Fatigue Simulator Coupling)

  • 김진완
    • 항공우주시스템공학회지
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    • 제14권1호
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    • pp.16-20
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    • 2020
  • 차량이 주행 중에 그리고 항공기가 활주로에 착륙하는 순간과 활주 중에 발생하는 피로는 착륙장치, 기체와 차량의 현가장치 등에 수명 주기와 밀접한 관련이 있다. 휠에 작용하는 하중들은 종축 힘, 횡력, 수직력과 제동력이다. 차량의 동특성과 내구성을 연구하기 위해 본 논문의 시뮬레이터는 시험실에서 실제 노면 형상을 재현에 사용된다. 그러므로 제품 개발 시간과 비용을 절감할 수 있다. 하드웨어적으로 유압 피로 시뮬레이터 구조의 중요한 요소는 각 축을 분리하고 여러 하중과 진동을 견뎌내는 것이다. 본 논문의 역기구학적 해석 방법은 Dummy wheel 중심에서 축 방향으로 최대 동작 변위를 준 후 커플링에 의한 유압 서보 작동기의 작동 크기를 도출한다. 해석의 결과는 실제 노면 형상을 정확하게 재현하기 위해 축 간의 커플링이 미약함을 확인하는 것이다.

차량 부품의 내구도 해석과 실험의 비교 (Durability Analysis and Experiments of a Vehicle Component)

  • 박동운;박수진;유완석
    • 한국자동차공학회논문집
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    • 제15권2호
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    • pp.28-34
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    • 2007
  • In design stage of vehicles, the application of virtual durability analysis techniques enables us to cut down the necessary time and cost to carry out various physical experiments. In this study, computer simulations of vehicle suspensions were carried out with DADS program including component flexibility, and the durability analysis of vehicle components was executed with MSC/Fatigue program using the load history obtained from vehicle dynamic simulation. Driving test of a vehicle was also carried out to obtain precise input data for the durability analysis, and the results of virtual durability analysis were compared to those of experiments.

헛개나무 열매 열수추출물 투여에 의한 생쥐의 지구력 운동 수행 능력 향상 및 피로개선 효과 (Hotwater Extract of Hovenia dulcis Peduncle Improves Exercise Performance and Anti-fatigue Effect in Mice)

  • 나천수;홍철이;나대승;김진범;윤순영;이상범;동미숙
    • 생약학회지
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    • 제44권1호
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    • pp.83-90
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    • 2013
  • The aim of this study was to evaluate the effect of hot water extract of peduncle obtained from Hovenia dulcis Thunb (HD) which is commercially developed for the protective effect on the alcoholic hepatotoxicity, on the endurance capacity for weight loaded forced swimming mice. The swimming times to exhaustion in mice fed 100 and 200 mg/kg HD for 2 weeks were prolonged 3.6 and 3.7 fold, and for 4 weeks 1.9 and 2.7 fold compared with each vehicle control ($42.8{\pm}20.5$ min and $67.7{\pm}47.8$ min, for 2 and 4 weeks), respectively. Blood biochemical parameters for ALT, AST, creatinine and BUN were not significantly different between from HD fed or control mice. Although HD fed mice swam over 2 fold longer time than vehicle control mice at 4 weeks, blood biomarkers of physical fatigue such as glucose, triglyceride and free fatty acid, lactate were not significant different and even tended to ameliorate. Hepatic lipid peroxidation and SOD activity did not significantly change in HD fed- and vehicle control exhausted swimming mice at 2 or 4 weeks. However, catalase activity in HD-fed mice was significantly increased in a dose-dependent manner compared with vehicle control mice. The present study indicates that HD improved physical fatigue and exercise performance in mice. Therefore, it has a potential for the pharmacological effect of anti-fatigue.

3.5톤 상용차용 액슬샤프트의 피로강도 개선에 대한 연구 (A Study on the Structural Strength Fatigue Improvement of an Axle Shaft for a 3.5-Ton Commercial Vehicle)

  • 문홍주;심기중;전남진
    • 한국기계가공학회지
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    • 제17권3호
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    • pp.71-77
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    • 2018
  • This paper suggests how to improve the fatigue strength of an axle shaft, which is the vulnerable part of an axle shaft system for a 3.5-ton commercial vehicle. The axle shaft is composed of a universal joint with a spider and yoke, yoke shaft, and so on. Structural analysis of the initial axle shaft was conducted to select the exact area for structural strength fatigue improvement, and as a result, the inner/outer yoke shaft and spider were selected. Four cases considered design variables, such as length and thickness, to verify the enhanced durability of the axle shaft, and fatigue analysis was conducted. Finally, we suggest that the axle shaft system satisfied the working conditions for a 3.5-ton commercial vehicle.

OPTIMAL SHAPE DESIGN OF THE FRONT WHEEL LOWER CONTROL ARM CONSIDERING DYNAMIC EFFECTS

  • Kang, B.J.;Sin, H.C.;Kim, J.H.
    • International Journal of Automotive Technology
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    • 제8권3호
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    • pp.309-317
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    • 2007
  • In this study, we conducted a vibration fatigue analysis of the lower control arm in a vehicle suspension system. The vehicle was driven during the tests so that the dynamic effects could be taken into account. The dynamic load of the frequency domain was superimposed on the frequency response analysis. We performed a virtual proving ground test using multi-body dynamics, along with a finite element analysis and fatigue life predictions. Shape optimization was also considered using the design of the experimental approach, and a response surface analysis was performed to improve the durability performance of the lower control arm. We identified the elements that had the most influence on the optimal shape of the finite element model and analyzed the sensitivity of those elements. Then the optimal points that minimized the amount of damage to the areas of interest were determined through a response surface analysis. The results suggested that the fatigue life of the model increased as its mass was not increased excessively, and demonstrated that these design procedures yielded an appropriate optimized lower control arm model.

화물차량용 현가계 부품의 피로 수명 예측 (FATIGUE LIFE PREDICTION OF THE PARTS USED IN THE SUSPENSION SYSTEM FOR TRUCKS)

  • 전갑진;박태원;이수호;윤지원;권순기
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.1051-1056
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    • 2007
  • The air suspension system is widely used in commercial vehicles such as buses or special purpose trucks because it improves ride better than any other types of suspension. Since the durability of vehicle parts is directly related to the safety, the evaluation of the durability at the design stage is necessary. In this research, the fatigue life of the air suspension frame for trucks is predicted by the modal stress recovery(MSR) method. Using the process proposed in this research, the fatigue life of vehicle parts can be predicted efficiently at the design stage.

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차체 구조물의 피로수명 예측을 위한 컴퓨터 시뮬레이션 방법에 관한 연구 (A Study on Computational Method for Fatigue Life Prediction of Vehicle Structures)

  • 이상범;박태원;박종성;이선병;임홍재
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2000년도 춘계학술대회논문집
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    • pp.1883-1888
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    • 2000
  • In this paper a computer aided analysis method is proposed for durability assessment in the early design stages using dynamic analysis, stress analysis and fatigue life prediction method. From dynamic analysis of a vehicle suspension system, dynamic load time histories of a suspension component are calculated. From the dynamic load time histories and the stress of the suspension component, a dynamic stress time history at the critical location is produced using the superposition principle. Using linear damage law and cycle counting method, fatigue life cycle is calculated. The predicted fatigue life cycle is verified by experimental durability tests.

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