• Title/Summary/Keyword: Vehicle Load Test

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Finite Element Analysis of Porthole Extrusion Process for Al Suspension Arm (서스펜션 암의 포트홀 다이 압출공정 유한요소 해석)

  • Joe, Y.J.;Lee, S.K.;Kim, B.M.;Oh, K.H.;Park, S.W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.247-250
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    • 2006
  • The growing demand for more fuel-efficient vehicles to reduce energy consumption and air pollution is a challenge for the automotive industry. The characteristic properties of aluminum, high strengrth stiffness to weight ratio, good formability, good corrosion resistence, and recycling potential make it the ideal candidate to replace heavier materials in the car to respond to the weight resuction demand within the automotive industry. In this paper, A series of compression test was carried out to find the flow stress of A6082 at 300, 400 and $500^{\circ}C$, then we tried to estimate weldability, extrusion load and effective stress of die in the aluminum extrusion process through the 3D FE simulation at non-steady state for aluminum automotive parts.

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Mental workload assessment technique for the navigation system driver (자동차 항법장치 운전자의 mental workload 평가에 관한 연구)

  • Cha, Doo-Won;Park, Peom;Lee, Soo-Young
    • Proceedings of the ESK Conference
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    • 1996.10a
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    • pp.41-46
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    • 1996
  • This paper suggests the methodology for the ergonomic assessment of the navigation system driver that corresponds to the subjective measurement of the driver's mental workload by rating his or her own driving task. For this approach, Revision of NASA-Task Load Index (RNASA-TLX) was developed which translated and revised the version of NASA-TLX that is generally accepted an efficient and powerful method for evaluating the in-vehicle information system. To venify RNASA- TLS, an experiment was conducted in a real road situation, because the result of the laboratory approach is uncertain and has the differences from the real road test.

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CRYOGENIC AND ELEVATED TEMPERATURE CYCLING OF CARBON / POLYMER COMPOSITES FOR RESUABLE LAUNCH VEHICLE CRYOGENIC TANKS (왕복선 연료탱크 적용을 위한 탄소/고분자 복합재료의 극저온-고온 싸이클링)

  • 예병한;원용구
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2003.05a
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    • pp.151-155
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    • 2003
  • An apparatus was developed to repetitively apply a -196 $^{\circ}C$ thermal load to coupon-sized mechanical test specimens. Using this device, IM7/5250-4 (carbon / bismaleimide) cross-ply and quasi-isotropic laminates were submerged in liquid nitrogen (L$N_2$) 400 times. Ply-by-Ply micro-crack density, laminate modulus, and laminate strength were measured as a function of thermal cycles. Quasi-isotropic samples of IM7/977-3 (carbon / epoxy) composite were also manually cycled between liquid nitrogen and an oven set at 120 $^{\circ}C$ for 130 cycles to determine whether including elevated temperature in the thermal cycle significantly altered the degree or location of micro-cracking. In response to thermal cycling, both materials micro-cracked extensively in the surface plies followed by sparse cracking of the inner plies. The tensile modulus of the IM7/5250-4 specimens was unaffected by thermal cycling, but the tensile strength of two of the lay-ups decreased by as much as 8.5 %.

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A Study on the Fatigue Characteristics and the Behavior of Crack Propagation by Overload and Bending Moment in Car Body Structure (차체구조물에서 면내 굽힘모우멘트 및 과하중이 피로특성과 균열전파 거동에 미치는 영향에 관한 연구)

  • 성기찬;장경복;정진우;강성수
    • Journal of Welding and Joining
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    • v.19 no.6
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    • pp.652-657
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    • 2001
  • To analyze and predict crack initiation position and propagation directions on the spot welded area are very important for strength design of the automobile body structure. It is necessary to test by method considering random loads with variable amplitude for strength design of vehicle body structure, because driving cars are actually subjected to random loads with variable amplitude in the road. Although this condition, nearly all tests haute been performed under constant load conditions in the laboratory because it is impossible to replay like an actual conditions. In this study, using in-plane bending type specimens, the overload factor affecting on the fatigue strength, crack initiation and propagation directions of spot-welded specimens have been studied.

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Development of Activation Battery for Space Launch Vehicle (우주발사체 탑재용 기동배터리 개발)

  • Kim, Myung-Hwan;Ma, Keun-Su;Lim, You-Chol;Lee, Jae-Deuk
    • Proceedings of the KIEE Conference
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    • 2008.07a
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    • pp.1949-1950
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    • 2008
  • Activation battery that are required to deliver short pulses to power, for instance, pyrotechnic devices required during jettison payload separation. Activation battery contains 24 Sony US18650 cells configured as 3 strings in parallel, with each string containing 8 series connected cells. This allows to meet voltage and capacity requirements specified for the mission. In this paper design description and specifications of Activation battery are presented. Qualification test flow and results are also shown to make sure the performance in the predicted space environment. Electrical performance was proven on real equipment load assembly.

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AN EFFICIENCY OPTIMIZED OPERATION OF INDUCTION MOTOR DRIVE SYSTEMS FOR ELECTRIC VEHICLES

  • Park, Uk-Don;Lee, Jae-Moon;Kim, Dong-Hee;Lee, Dal-Hae
    • Proceedings of the KIPE Conference
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    • 1998.10a
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    • pp.938-943
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    • 1998
  • The induction motor of the electric vehicles is controlled based on the vector control method to obtain good torque control characteristics. In the conventional vector control system, the field exciting current should be kept on a constant value to keep a stable flux level. This method has a liability that core loss becomes increasing at the light load region. To solve this liability, the efficiency maximizing control method of the vector controlled induction motor is proposed in thid paper. We developed light weight water cooled 60kW induction motor drive system which adopts our method and fabricated a conversion electric car for actual vehicle test. We demonstrate the usefulness of drive system by comparing its driving mode with conventional field oriented system and an efficiency maximizing controlled induction motor.

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Safety Evaluation of a Bridge Using Round Piles Connected Laterally to Each Other (원형강 파일이 횡방향 상호 연결된 가설교량의 안전성 평가)

  • Kim, Yong-On;Paik, Shin-Won
    • Journal of the Korean Society of Safety
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    • v.21 no.2 s.74
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    • pp.98-106
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    • 2006
  • The substructure of temporary bridges used during the construction period of main bridges needs to be simple and strong at the same time so that it doesn't block running water. When the water flow is hindered by sub-structure of the bridges, as it happens when H beams with bracing are used, either the water floods or the bridge gets damaged. Therefore, using round beams for the substructure and connect them together is a preventive choice considering the intensive raining in the summer. The bridges using round beams for the substructure have also benefited by fast construction because of fewer bracing and in-situ welding. Because the round-pile-connecting method is relatively new, the safety evaluation of the constructed bridge is an essential procedure before being used in the field. The field evaluation of a bridge including the vehicle loading test and moving load analysis has been conducted and the results showed the safety requirement is satisfied.

A Study on the Methodology for Determining Dynamic Loadings of Automotive Suspension System Using Measurement and Modeling

  • 김호용;이재곤;박용국
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.8
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    • pp.262-271
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    • 1999
  • To design suspension system and estimate its durability , the loading history of each suspension part exposed to various operation conditions should be known from either measurement or computations. Based on these results, stress analysis is carried out to obtain the optimal shape and to reduce the production cost through the proper selection of manufacturing process. In this paper, first the measurement of 3-directional accelerations of wheel center using an accelerometer are undertaken from a vehicle running on Belgian road. Then the data measured from experiments are pre-processed with filtering . Based on the pre-processed data the methodology for determining the dynamic loading to each suspension part is developed by simply modeling the suspension system with ADAMS software. Eventually , it is expected that dynamic loadings can be used for the dynamic stress and fatigue analyses.

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In-field Evaluation of Structural Strength and Reliability Using Advanced Indentation System (Advanced Indentation System을 이용한 현장에서의 구조강도 건전성 평가)

  • Choi, Yeol;Son, Dong-Il;Jang, Jae-Il;Kwon, Dong-Il
    • Proceedings of the KSR Conference
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    • 2001.05a
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    • pp.230-237
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    • 2001
  • For the structural integrity of large and complex structures such as railway vehicle, the in-field diagnosis of mechanical properties of the structures is needed, and especially, the mechanical characteristics of the weldment must be carefully evaluated. But, conventional standard testing methods having destructive procedures are not applicable to in-field assessment of mechanical property variations within weldment because they needs the limitations of specimen size and geometry. In this paper, to overcome this problems, the advanced indentation technique (AIS) is introduced for simple and non-destructive/in-field testing of weldment of industrial structures. This test measures indentation load-depth curve during indentation and analyzes the mechanical properties related to deformation and fracture. First of all, flow properties such as yield strength, tensile strength and work hardening index can be evaluated through the analysis of the deformation behavior beneath the spherical indenter. Additionally, case studies of advanced indentation techniques are introduced.

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Zero-Phase Angle Frequency Tracking Control of Wireless Power Transfer System for Electric Vehicles using Characteristics of LCCL-S Topology (LCCL-S 토폴로지 특성을 이용한 전기자동차용 무선충전시스템의 ZPA 주파수 추종 제어)

  • Byun, Jongeun;Lee, Byoung-Kuk
    • The Transactions of the Korean Institute of Power Electronics
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    • v.25 no.5
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    • pp.404-411
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    • 2020
  • Inductive power transfer (IPT) systems for electric vehicles generally require zero phase angle (ZPA) frequency tracking control to achieve high efficiency. Current sensors are used for ZPA frequency tracking control. However, the use of current sensors causes several problems, such as switching noise, degrading control performance, and control complexity. To solve these problems, this study proposes ZPA frequency tracking control without current sensors. Such control enables ZPA frequency tracking without real-time control and achieves stable zero voltage switching operation closed to ZPA frequency within all coupling coefficient and load ranges. The validity of the proposed control algorithm is verified on LCCL-S topology with a 3.3 kW rating IPT experimental test bed. Simulation verification is also performed.