• 소성∙가공
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• 제29권5호
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• pp.282-289
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• 2020

Flexible roll forming is an advanced sheet-metal-forming process that allows the production of parts with various cross-sections. During the flexible process, material is subjected to three-dimensional deformation such as transverse bending, inhomogeneous elongations, or contraction. Because of the effects of process variables on the quality of the roll-formed products, the approaches used to investigate the roll-forming process have been largely dependent on experience and trial- and-error methods. Web-warping is one of the major shape defects encountered in flexible roll forming. In this study, an SVR model was developed to predict the web-warping during the flexible roll forming process. In the development of the SVR model, three process parameters, namely the forming-roll speed condition, leveling-roll height, and bend angle were considered as the model inputs, and the web-warping height was used as the response variable for three blank shapes; rectangular, concave, and convex shape. MATLAB software was used to train the SVR model and optimize three hyperparameters (λ, ε, and γ). To evaluate the SVR model performance, the statistical analysis was carried out based on the three indicators: the root-mean-square error, mean absolute error, and relative root-mean-square error.

• 소성∙가공
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• 제23권5호
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• pp.303-310
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• 2014

Functionally graded properties are characterized by the gradual variation in composition and structure through the volume of the material, resulting in corresponding gradation in properties of the material. Direct laser melting (DLM) is a prototyping process whereby a 3-D part is built layer-wise by melting metal powder with laser scanning. Studies have been performed on the functionally graded properties induced by direct laser melting of compositionally selected metallic powders. For the current study, quadrangle structures were fabricated by DLM using Fe-Ni-Cr powders having variable compositions. Hardness and EDX analysis were conducted on cross-sections of the fabricated structure to characterize the properties. From the analysis, it is shown that functionally graded properties can be successfully obtained by DLM of selected metallic powders with varying compositions.

• Steel and Composite Structures
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• 제45권2호
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• pp.193-204
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• 2022

The need for establishing the contribution of pultruded FRP encasements and additional FRP wraps around these encasements to the shear strength and load-deflection behavior of reinforced concrete beams is the main motivation of the present study. This paper primarily focuses on the effect of additional wrapping around the composite beam on the flexural and shear behavior of the pultruded GFRP (Glass Fiber Reinforced Polymer) beams infilled with reinforced concrete, taking into account different types of failure according to av/H ratio (arch action, shear-tension, shear-compression and pure bending). For this purpose, nine hybrid beams with variable shear span-to-depth ratio (av/H) were tested. Hybrid beams with 500 mm, 1000 mm, and 1500 mm lengths and cross-sections of 150x100 mm and 100x100 mm were tested under three-point and four-point loading. Based on the testing load-displacement relationship, ductility ratio, energy dissipation capacity of the beams were evaluated with comprehensive macro damage analysis on pultruded GFRP profile and GFRP wrapping. The GFRP wraps were established to have a major contribution to the composite beam ductility (90-125%) and strength (40-75%) in all ranges of beam behavior (shear-dominated or dominated by the coupling of shear and flexure). The composite beams with wraps were showns to reach ductilities and strength values of their counterparts with much greater beam depth.

• 대한기계학회논문집
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• 제18권3호
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• pp.768-776
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• 1994

This paper describes computer-aided forging design for rib/web shaped parts. In manufacturing a part by means of forging process, the first step is to design the forging. This is done by modifying the given machined part geometry according to the requirements of the forging process. Traditionally, this is done by experienced forging designers using empirical forging design guidelines. Generally, it would be neither possible nor practical to develop a system which encompasses the design of all types of forgings. Accordingly, forging design can be simplified by considering critical two dimensional cross sections of the machined part geometry. This system is composed of three modules(process variable decision module, forging design module and redesign module) and each module is carried out in regular sequence. In the process variable decision module, first of all, the undercut is checked and modified, and then deep recesses and holes difficult to forge are eliminated. Also parting line, forging plane, forging plan view area, forging weight and maximum size(maximum height or width)are determined. In the forging design module, the magnitude of various allowances, draft angle, minimum web thickness, corner and fillet radius are determined and then geometry modification is performed. Finally, since the design rules and databases used in this system are based on parameters of the forging geometry, such as the trimmed forging plan area, forging weight, forging maxmum size, plausible estimates need to be made for these parameters. Therefore, in the re-design module, the design process is iterated until a satisfactory forging is obtained.

• Corrosion Science and Technology
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• 제6권3호
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• pp.103-111
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• 2007

The effect of stress factors on the growing process of stress corrosion cracking (SCC) of the sensitized 18-8 stainless steel in high temperature water was investigated using equations of crack growth rate derived from applying electric circuits to SCC corrosion paths. Three kinds of cross sections have to be considered when electric circuit is constructed using total current. The first is ion flow passage area, $S_{sol}$, of solution in crack, the second is total dissolving surface area, $S_{dis}$, of metal on electrode of crack tip and the third is dissolving cross section, $S_{met}$, of metal on grain boundary or in base metal or in welding metal. Stress may affect each area. $S_{sol}$ may depend on applied stress, $\sigma_{\infty}$, related with crack depth. $S_{dis}$ is expressed using a factor of $\varepsilon(K)$ and may depend on stress intensity factor, K only. SCC crack growth rate is ordinarily estimated using a variable of K only as stress factor. However it may be expected that SCC crack growth rate depends on both applied stress $\sigma_{\infty}$ and K or both crack depth and K from this consideration.$\varepsilon(K)$ is expressed as ${\varepsilon}(K)=h_2{\cdot}K^2+h_3{\cdot}K^3$ when $h_{2}$ and $h_{3}$ are coefficients. Also, relationships between SCC crack growth rate, da/dt and K were simulated and compared with the literature data of JBWR-VIP-04, NRC NUREG-0313 Rev.2 and SKIFS Draft. It was pointed out in CT test that the difference of distance between a point of application of force and the end of starter notch (starting point of fatigue crack) may be important to estimate SCC crack growth rate. An anode dissolution current density was quantitatively evaluated using a derived equation.

• 한국구조물진단유지관리공학회 논문집
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• 제28권2호
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• pp.17-26
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• 2024

최근 콘크리트 타설 중 구조체, 거푸집 및 동바리 사고가 계속해서 발생하고 있으며, 특히 슬래브 두께가 증가하는 다층지지 RC 구조에서 붕괴 사고가 빈번하게 발생하였다. 이전 연구에서는 모든 슬래브 두께가 일정한 경우에 대한 연구가 주로 수행되었으나 일부 슬래브의 두께가 다른 경우, 슬래브 단면 강성의 변화로 전체 슬래브 강성 비율이 달라져 시공 하중의 분포가 달라질 수 있어 이에 대한 연구가 요구된다. 이 연구에서는 슬래브 두께를 변수로 설정하여 슬래브 두께 변화가 콘크리트 강성과 구조물에 미치는 영향을 고려하여 시공 하중의 분포를 분석하였으며, 슬래브 두께가 변화하는 경우 콘크리트 재료 강성 뿐만이 아닌 슬래브 단면 강성도 시공 하중 산정에 고려되어야 함을 확인하였다. 슬래브 두께가 증가 할 경우 두께가 증가하는 층에 작용하는 최대 시공 하중과 최대 손상 변수는 크게 증가하였으며 두께 증가가 클수록 더욱 높은 비율의 시공 하중이 작용함을 확인하였다.

• 한국해안·해양공학회논문집
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• 제21권6호
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• pp.495-507
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• 2009

케이슨 방파제의 사용년수 동안의 기대활동량은 방파제의 안정성 평가 기준으로서 한계점이 있다. 기대활동량은 사용년수 동안의 모의 활동량의 평균으로 계산되기 때문에 실제 활동량은 평균을 초과할 가능성이 있다. 이를 극복하기 위해 허용활동량에 대한 초과확률을 산정하여 안정성을 평가하였다. 초과확률을 산정하기 위해 Latin Hypercube sampling과 Crude Monte Carlo simulation을 사용하였다. 또한 확률변수의 분포함수로 정규 분포가 가지는 단점을 해결하기 위해 이중절단정규분포를 사용하였다. 정규분포를 사용한 경우의 모든 한계상태에서 옥계항, 화순항, 동해 NI의 보강 전 단면은 불안정한 것으로 평가되었다. 한편, 이중절단정규분포를 적용한 경우에서 보수가능 한계상태의 화순항과 모든 한계상태의 동해 NI의 보강 전 단면만 불안정한 것으로 해석되었다. 결론적으로 안정성 평가 기준으로 기대활동량이 가지는 단점을 발견하였고 허용활동량에 대한 초과확률을 이용하여 국내 케이슨 방파제의 활동에 대한 안정성을 합리적으로 평가하였다.

• 한국수자원학회:학술대회논문집
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• 한국수자원학회 2011년도 학술발표회
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• pp.46-46
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• 2011

Severe sediment erosion during floods occur disaster and economic losses, but general sediment erosion is basic mechanism to move sediment from upstream to downstream river. In addition, it is important process to change river form. Check dam, which is constructed in mountain stream, play a vital role such as control of sudden debris flow, but it has negative aspects to river ecosystem. Now a day, check dam of open type is an alternative plan to recover river biological diversity and ecosystem through sediment transport while maintaining the function of disaster control. The purpose of this paper is to verify sediment erosion progress of river bottom and bank as first step for river restoration after dam slit by cross-sectional shear stress and critical shear stress. Study area is upstream reach of slit check dam in mountain stream, named Wasada, in Japan. The check dam was slit with two passages in August, 2010. The transects were surveyed for four upstream cross-sections, 7.4 m, 34 m, 86 m, and 150 m distance from dam in October 2010. Sediment size was surveyed at river bottom and bank. Sediment of cobble size was found at the wetted bottom, and small size particles of sand to medium gravel composed river bank. Discharge was $2.5\;m^3/s$ and bottom slope was 0.027 m/m. Excess shear stress (${\tau}_{ex}$) was calculated for hydraulic erosion by subtracting the values of critical shear stress (${\tau}_{c}$) from the value of shear stress (${\tau}$) at river bottom and bank (${\tau}_{ex}=\tau-{\tau}_c$). Shear stress of river bottom (${\tau}_{bottom}$) was calculated using the cross-sectional shear stress, and bank shear stress (${\tau}_{bank}$) was calculated from the method of Flintham and Carling (1988). $${\tau}_{bank}={\tau}^*SF_{bank}((B+P_{bed})/(2^*P_{bank}))$$ where $SF_{bank}=1.77(P_{bed}/p_{bank}+1.5)^{-1.4}$, B is the water surface width, $P_{bed}$ and $P_{bank}$ are wetted parameter of the bed and bank. Estimated values for ${\tau}_{bottom}$ for a flow of $2.5\;m^3/s$ were lower as 25.0 (7.5 m cross-section), 25.7 (34 m), 21.3 (86 m) and 19.8 (150 m), in N/$m^2$, than critical shear stress (${\tau}_c=62.1\;N/m^2$) with cobble of 64 mm. The values were insufficient to erode cobble sediment. In contrast, even if the values of ${\tau}_{bank}$ were lower than the values for ${\tau}_{bottom}$ as 18.7 (7.5 m), 19.3 (34 m), 16.1 (86 m) and 14.7 (150 m), in N/$m^2$, excess shear stresses were calculated at the three cross-sections of 7.5 m, 34 m, and 86 m distances compare with ${\tau}_c$ is 15.5 N/$m^2$ of 16mm gravel. Bank shear stresses were sufficient for erosion of the medium gravel to sand. Therefore there is potential to erode lateral bank than downward erosion in a flow of $2.5\;m^3/s$. Undercutting of the wetted bank can causes bank scour or collapse, therefore this channel has potential to become wider at the same time. This research is about a potential of sediment erosion, and the result could not verify with real data. Therefore it need next step for verification. In addition an erosion mechanism for river restoration is not simple because discharge distribution is variable by snow-melting or rainy season, and a function for disaster control will recover by big precipitation event. Therefore it needs to consider the relationship between continuous discharge change and sediment erosion.

• International Journal of Aeronautical and Space Sciences
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• 제16권2호
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• pp.206-222
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• 2015

This work uses different finite element approaches to the free vibration analysis of reinforced shell structures, and a simplified model of a typical launcher with two boosters is used as an example. The results obtained using a refined one-dimensional (1D) beam model are compared to those obtained with commercial finite element software. The 1D models that are used in the present work are based on the Carrera Unified Formulation (CUF), which assumes a variable kinematic displacement field over the cross-sections of the beam. Two different sets of polynomials that correspond to Taylor (TE) or Lagrange (LE) expansions were used. The analyses focused on three reinforced structures: a stiffened panel, a reinforced cylinder and the complete structure of the launcher. The frequencies and natural modes obtained using one-dimensional models are compared to those obtained from classical finite element analysis. The classical FE models were built using a beam-shell or solid elements, and the results indicate that the refined beam models can in fact be used to investigate the behavior of very complex reinforced structures. These models can predict the shell-like modes that are typical of thin-walled structures that cannot be detected using classical beam models. The refined 1D models used in the present work provide results that are as accurate as those from solid FE models, but the 1D models have a much lower computational cost.

• 콘크리트학회논문집
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• 제21권1호
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• pp.65-74
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• 2009

이형철근의 부식이 우려되는 경우, GFRP 보강근의 사용이 사용될 수 있다. 이 연구에서는 GFRP 보강근으로 보강된 총 36개 보 및 일방향 슬래브의 휨 실험을 수행하였다. 4종의 GFRP 보강근을 실험에 사용하였고, 보강근 직경은 13 mm이었다. 대부분의 실험체의 보강근은 중앙부에서 겹침이음되었다. 모든 보 및 슬래브는 4점재하 되었으므로, 이음부는 균일한 모멘트를 받도록 계획하였다. 실험변수는 이음길이, 피복두께 및 보강근 간격이었다. 보수적으로 부착강도를 평가하기 위하여 이음부에는 스터럽을 사용하지 않았다. 실험결과 보강근과 콘크리트 간 발생한 부착응력을 비선형 단면해석을 통하여 결정하였다. 2변수 선형 회귀분석을 사용하여 평균부착강도의 예측식을 유도하였다. 5% 분위수 개념을 사용하여 이음길이 설계식을 제안하였다. 이 연구의 결과로 이론적인 이음길이 설계식이 제안되었으며 결과를 ACI 440 정착설계식과 비교하였다.