• Title/Summary/Keyword: Valve spring

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Design Review for suspension system of magnetically levitated vehicle (자기부상차량 현가시스템 설계에 대한 고찰)

  • Lee, Nam-Jin;Yang, Bang-Sub;Kim, Chul-Guen
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.364-371
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    • 2008
  • In general Maglev (magnetically levitated vehicle) has about 4 or 5 bogies per one vehicle to improve stability of electromagnetic suspension and 4 air-spring per one bogie are to be equipped to prevent form excessive yawing and pitching motion of bogie. 3 leveling valve per one vehcile will be applied to control the height of carbody. This kind of vehicle is on the design stage, and design review will be carried out before manufacture. The suspension system of Maglev consists of 16 of air-spring, auxiliray reservoir and orifice, 3 leveling valve, which are different composition comparative to conventional rolling stock. To improve operational reliability of vehicle, additional ventilation valve will be equipped with airspring. This kind of new design concept requires fundamental design review. In this study, suspension systems of Maglev will be built as mathematical model. Then designed suspension system will be reviewed in view of various points through proposed suspension simulation.

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Development of double acting brake system integrated counter balance valve (카운터 밸런스 밸브를 내장한 양방향 유압 브레이크 시스템 개발)

  • 김형의;이용범;윤소남;이일영
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10a
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    • pp.962-967
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    • 1991
  • A counter balance valve is used as one part of hydraulic motor brake system. The function of this valve is to protect over-run or free falling of inertia load. But occasionally the brake system with counter balance valve makes some undesirable problems such as pressure surges or vibrations. In this study, for the purpose of easy estimation about dynamic characteristics of hydraulic system including counter balance valve, precise formulation describing fluid dynamics and valve dynamics under various boundary conditions were made. Dynamic characteristics were analysed by numerical integration using Runge-Kutta method, because the equations in this circuit with counter balance valve contain various nonlinear terms. Propriety of this analysis method is verified by experiment. For the purpose of obtaining fundamental data for preventing instability, this study experimented the effects of the spool taper, spring constant, cylindrical choke. And we developed double acting brake system integrated counter balance valve.

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A Study on Dynamic Simulation and Cam Profile Optimization for OHV Type Valve Trains (OHV형 밸브트레인의 동특성 해석 및 최적 캠 형상설계에 관한 연구)

  • 김도중;윤수환;박병구;신범식
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.1
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    • pp.110-122
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    • 1996
  • The objective of this study is to understand the dynamic characterictics of OHV type valve trains and to design and optimal cam profile which will improve engine performance. A numerical model for valve train dynamics is presented, which aims at both accuracy and computational efficiency. The lumped mass model and distributed parameter model were used to describe the valve train dynamics. Nonlinear characterictics in the valve spring behavior were included in the model. Comprehensive experiments were carried out concerning the valve train dynamics, and the model was tuned based on the test results. The dynamic model was used in designing an optimal cam profile. Because the objective function has many local minima, a conventional local optimizer cannot be used to find an optimal solution. A modified adaptive random search method is successfully employed to solve the problem. Cam lobe area could be increased up to 7.3% without any penalties in kinematic and dynamic behaviors of the valve train.

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Effect of Design Parameters of Modulating Valve and Hydraulic Clutch on Shift Quality of a Power Shuttle Transmission (모듈레이팅 밸브 및 유압 클러치의 설계 변수가 전후진 파워시프트 변속기의 변속 품질에 미치는 영향)

  • 김경욱;정병학;박영준
    • Journal of Biosystems Engineering
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    • v.28 no.3
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    • pp.187-198
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    • 2003
  • This study was conducted to investigate the effect of design parameters of modulating valve and hydraulic clutch on the shift quality of a power shuttle transmission using a computer simulation. Computer simulation models of a hydraulic control system and a power shuttle drive train were developed and verified by an experimental power train in a laboratory. The software EASY5 was used for the modeling and simulation of the power shuttle transmission. Results of the study were summarized as follows: For a good shift quality. it is required to reduce the transient torque transmitted to the output shaft of the transmission as much as possible. This may be achieved by reducing the modulating time and clutch pressure. It was found that the design parameters most significantly affecting the modulating time and clutch pressure were the spring constant and displacement of a load piston of the modulating valve, and the spring constant and damping of the clutch piston. The modulating time decreased as the spring constant increased and increased as the displacement of the load piston decreased. The transient torque decreased as the modulating time increased. However their relationships were not always linear. As the damping decreased, both the modulating pressure and time decreased, which also resulted in a decrease in the transient torque. The spring constant of the clutch piston affected the modulating time and the peak transient torque. As the spring constant of the clutch increased, the peak transient torque decreased.

Development of Helical Rod Finite Element for the Dynamic Analysis of Cylindrical Springs (원통형 스프링의 동특성 해석을 위한 헬리컬 로드 유한요소 개발)

  • 김도중;이덕영
    • Journal of KSNVE
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    • v.9 no.3
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    • pp.544-553
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    • 1999
  • A 3-dimensional helical rod finite element is devloped for the dynamic analysis of cylindrical springs. Element matrices are formulated using the Galerkin's method, and an exact static deflection curve is used as a shape function. Because the resultant mass and stiffness matrices of the model are symmetric, effective direct solution method can easily be applied for analysing dynamic behavior of springs. The model is used to analyze the dynamic characteristics of a typical automotive valve spring. The effectiveness of the developed helical rod element is verified by comparing the results of the proposed method with those of a classical theory and experiments. The helical element developed in this study is superior to a straight beam element and a 2-dimensional curved beam element for this problem.

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Static Characteristics of Electro-Hydraulic Spring Return Actuator (전기유압식 스프링복귀 액추에이터 정특성)

  • Jung, G.H.
    • Journal of Drive and Control
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    • v.9 no.2
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    • pp.8-14
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    • 2012
  • Electro-hydraulic spring return actuator(ESRA) is utilized for air conditioning facilities in a nuclear power plant. It features self-contained, hydraulic power that is integrally coupled to a single acting hydraulic cylinder and provides efficient and precise linear control of valves as well as return of the actuator to the de-energized position upon loss of power. In this paper, the algebraic equations of ESRA at steady-state have been developed for the analysis of static characteristics that includes control pressure and valve displacement of pressure reducing valve, flow force on flapper as well as its displacement over the entire operating range. Also, the effect of external load on piston deviation is investigated in terms of linear system analysis. The results of static characteristics show the unique feature of force balance mechanism and can be applied to the stable self-controlled mechanical system design of ESAR.

Pressure Transfer Analysis and Experimental Verification of Thin Plate Spring Type Check Valve Considering P-delta Effect (P-delta 효과를 고려한 박판 스프링 형 체크밸브의 압력전달 해석 및 실험적 검증)

  • Hwang, Yong-Ha;Nguyen, Anh Phuc;Hwang, Jai-Hyuk;Bae, Jae-Sung
    • Journal of Aerospace System Engineering
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    • v.12 no.5
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    • pp.32-39
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    • 2018
  • In this paper, the calculation of the theoretical pressure transfer ratio due to the deformation of the thin-plate spring type check valve applied to the small piezoelectric-hydraulic pump was carried out. A thin-plate check valve is a flexible body that is deformed by an external force. The deformation of the check valve affects the rate at which the chamber pressure is transferred to the load pressure. The theoretical pressure transfer ratio for each model was calculated to compare the difference between the assumption that the thin-plate check valve is a rigid body and that of the flexible body model. The P-delta effect was considered for the calculation of the pressure transfer ratio of the flexible check valve model. In addition, a verification test for the calculated pressure transfer ratio obtained by considering the deformation of the flexible check valve model was carried out. The load pressure was measured by applying a thin-plate and ball-thin plate spring type check valves, respectively. The experimental pressure transfer ratio was calculated using the respective load pressure obtained from the experiments. The validity of the pressure transfer analysis of the check valve, taking into consideration the P-delta effect, was verified by comparing it with the theoretically calculated pressure transfer ratio.

Pressurization Characteristics of Piezoelectric-Hydraulic Pump Adopting a Ball-Thin Plate Spring Type Check Valve (볼-박판 스프링 형 체크밸브가 적용된 압전유압펌프의 가압 특성)

  • Hwang, Yong-Ha;Hwang, Jai-Hyuk;Bae, Jae-Sung
    • Journal of Aerospace System Engineering
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    • v.12 no.2
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    • pp.7-14
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    • 2018
  • In this study, a new check valve was studied to improve the load pressure of a brake system with a small piezoelectric-hydraulic pump. During the pressurization process, the steady-state pressure at the load is affected by the ratio of the cross-sectional area of the check valve the chamber pressure and load pressure. Since the flow path cover of the check valve is made wider than the cross-sectional area of the output flow to prevent backflow, a method of reducing the area ratio is proposed for a higher load pressure by mounting an additional mass to a thin plate spring type check valve. To identify the effect of mounting an additional mass to the existing check valve on the load pressure, a simple brake system with a small piezoelectric-hydraulic pump was modeled using a commercial code AMESim. The AMESim modeling was verified by comparing the simulation results with the experimental results of the pump the existing check valve. The additional mass was added to the verified AMESim modeling and higher load pressure was able to be obtained through simulation. The 35% performance improvement in load pressure identified by carrying out pressurization test of the brake system after adopting the new check valve the small piezoelectric-hydraulic pump.

An Experimental Study on the Effect of Valve Train Design Parameters on the Diesel Engine Valve Rotation (디젤엔진의 밸브회전에 미치는 밸브트레인 설계변수들의 영향에 관한 실험적 연구)

  • Kim, Do-Joong;Jeong, Young-Jong;Lee, Jung-Hee
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.6
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    • pp.1-8
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    • 2004
  • In this paper we present the effects that valve train design parameters and operating conditions have on the valve rotation properties of a diesel engine. Rotation of intake and exhaust valves are very closely related to the long term durability of diesel engines. of the valves do not rotate even at a rated engine speed, it causes the uneven wear of the valve seat and valve head contact area, which eventually shortens the engine life. Because the rated speed of a diesel engine is relatively lower than that of a gasoline engine, the operating condition of a diesel engine produces tough environment for valve rotation. Therefore, the valve rotation is an important problem which should be solved in the early stage of engine development. In this study, we developed a new technique to measure the valve rotation and shaking motion simultaneously using three proximity sensors. Valve train rotating properties of a diesel engine were measured under various engine operating conditions.

A Study on the Suitable Number of the Exhaust Variable Valve Spring for Semi-active Muffler (반능동형 머플러의 배기가변밸브 스프링 적정상수에 관한 연구)

  • Park Se-Jong;Seo Ho-Chul;Son Sung-Man;Park Kyoung-Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.5 s.182
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    • pp.137-142
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    • 2006
  • The muffler which reduce the exhaust noise and vibration from engine influence on the engine performance. Recently, exhaust variable valve has set up in the muffler controls the backpressure in the exhaust system. And the backpressure variation according to the exhaust variable valve opening has developed the engine performance. First, the preceding of structural analysis is needed and simulation experiment is requested for the study on the design factor to influence on the operation of the exhaust variable valve. In this study, setting up the various variables according to each composition element needed for the structural analysis of the exhaust variable valve, it is experimented the analysis on the influence of each design factor with the calculation of stress distribution and the displacement to cause about the backpressure for the valve through parameter study.