• Title/Summary/Keyword: Valve seat

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A Numerical Analysis on Flow and Strength of Ball Valve for petrochemistry (석유화학용 Ball Valve 유동 및 강도 수치해석)

  • Yi, Chung-Seub;Jeong, Hwi-Won;Jang, Sung-Cheol;Nam, Tae-Hee;Park, Jung-Ho;Yun, So-Nam
    • Proceedings of the SAREK Conference
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    • 2008.11a
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    • pp.357-362
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    • 2008
  • This study have goal with reverse engineering for petrochemistry of high pressure ball valve for localization. Ball valve for development accomplished with flow analysis based on provision of ANSI B16.34, ANSI B16.10, ANSI B16.25 In order to localize the petrochemistry high pressure control valve. Numerical simulation using CFD(Computational Fluid Dynamic) in order to predict a mass flow rate and a flow coefficient form flow dynamic point of view. The working fluid assumed the water($H_2O$). The valve inlet and outlet setup a pressure boundary condition. The outlet pressure was fixed by atmospheric pressure and calculated inlet velocity 5m/s. CFD solver used STAR-CCM+ which is commercial code. The result shows change of mass flow rate according to opening and closing angle of valve. Flow decrease observed open valve that equal percentage flow paten which is general inclination of ball valve. The structural analysis used ANSYS which is a commercial code. Stress analysis result of internal pressure in valve showed lower than yield strength. This is expect to need more detail design and verification for stem and seat structure.

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Analysis of Check Valve Seal for CNG Vehicle Fuel Supply Line (CNG차량의 연료공급라인용 Check Valve Seal의 거동해석)

  • Yoo, Jae-Chan;Yeo, Kyeong-Mo;Kang, Byeong-Roo;Park, Tae-Jo
    • Tribology and Lubricants
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    • v.22 no.6
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    • pp.329-334
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    • 2006
  • In CNG (Compressed natural gas) fuel supply line, whose main components are receptacle and check valve are used to charge high pressure gas to the tank of NGV (Natural gas vehicle). It is reported that the seal is separated occasionally form valve seat and results in blockage of gas flow. In this paper, MARC is used to investigate the reasons of seal separation and suggest design improvements. The static gas pressure distributions acting on the seal which calculated using FLUENT are considered to investigate accurate seal deformation behaviors. Deformed seal shapes are obtained for various amounts of seal interference and its location, gas pressure distributions and Young's modulus of the rubber used. The results showed that the reasons of seal separation problems are verified theoretically, and suggested examples of new design method. Therefore the present numerical methods can be applied in designing and performance analysis of rubber seals adopted in high pressure fluid machineries.

Three-Dimensional Analysis on Induction Port and In-cylinder Flow for Various Valve Lifts in an SI Engine (SI 엔진의 밸브 리프트에 따른 흡입 포트 및 실린더내 정상 3차원 유동장 해석)

  • Kim, Y.N.;Lee, K.H.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.3 no.5
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    • pp.82-89
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    • 1995
  • The three-dimensional fluid motion through the intake port and cylinder of a single DOHC SI engine was investigated with a commercial computational fluid dynamics simulation program, STAR-CD. This domain includes the intake port, intake valves and combustion chamber. Steady induction port flows for various valve lifts have been simulated for an actual engine configuration. The geometry was obtained by direct interface with a three-dimensional CAD software for complicated port and valve shape. The computational grid was generated using the commercial preprocessor ICEM CFD/CAE. Detailed procedures were presented on the generation of the geometry and the block-structured mesh. A standard k-${\varepsilon}$ turbulent model was applied to consider the complexity of the geometry and the fluid motion. The global flow patterns and the distributions of various quantities, such as pressure, velocity magnitude around the valve seat etc., were examined. The computational results, such as mass flow rate, discharge coefficient etc., for various valve lifts were compard with the experimental results and the computational results were found in good agreement with the experiment.

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A Study on the Chattering under Cryogenic Flow Test of a Oxidizer Shutoff Valve (산화제 개폐밸브의 극저온 유동시험에서 채터링의 고찰)

  • Lee, JoongYoup;Han, SangYeop;Lee, SooYong
    • Aerospace Engineering and Technology
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    • v.12 no.2
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    • pp.108-117
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    • 2013
  • The oxidizer shutoff valve of a gas generator controls the mass flow rate of the propellant of a rocket engine using pilot pressure and spring the force of the valve. The developing oxidizer shutoff valve can be shut off if the pilot pressure is removed from the actuator. Therefore, force balancing is necessary to analyze the characteristics of the forces with respect to the opening and closing of the valve in order to evaluate its performance. In light of this, the valve has been designed to adjust the control pressure required to open the poppet and to determine the working fluid pressure at which the valve starts to close. Under cryogenic flow test as a tests level of C.R.T(Control Random Test), the chattering phenomena occurred due to much leakage of a metal seat section. The pressure for chattering of the oxidizer valve is predicted at about 11 bar using force balancing analysis.

Design of a Light Weight Watertight Damper for Offshore Rigs (해양시추선용 경량수밀댐퍼 설계)

  • HAN, Seung-Hun;JANG, Ji-Seong;JI, Sang-Won
    • Journal of Fisheries and Marine Sciences Education
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    • v.28 no.5
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    • pp.1470-1477
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    • 2016
  • This study has designed and evaluated the safety of watertight damper for Offshore Rigs. The watertight damper is an improved design for conventional DN 350 butterfly valve. Numerical analysis has been performed to investigate the safety factor and seat leakage of the designed 3-type disk dampers. The structure analysis results present the deformations, the equivalent stresses and the safety factor. It was confirmed that the designed disk, rib-disk and streamlined disk of watertight damper are safe enough in maximum operating pressure of 0.98MPa. The results show that the disk damper had the smallest maximum deformations and stress among 3-type disk dampers and the safety factor was 4.3. Therefore it is confirmed that the disk damper has the most excellent strength. Also linear static structural analysis was individually conducted for disk and body. The results show that the maximum disk deformation was larger than the body deformation, Therefore the disk damper is causes no seat leakage.

The development of a wear resistant hard-metal tappet in diesel engines

  • Shim, D.S.;Song, K.C.;Kim, K.W.;Cho, J.W.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.401-402
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    • 2002
  • Diesel engines have many sliding parts with solid body contact. For example, a piston-ring and a cylinder bore, a valve and a valve-seat, a cam and a valve tappet. These parts have a severe wear problem. during engine life times. During these times, the valve tappet has abnormal wear such as scuffing and pitting due to a high hertzian contact stress between the cam and the tappet. Excessive wear problems frequently occur to both the cam and the tappet. To solve these problems, we developed an advanced wear resistant tappet. The developed tappet consisted of a hard-metal wear part and a steel body. To increase a bonding strength, those two parts, were directly bonded to each other. Also to decrease a bonding temperature, we developed the composition of Ni-binder materials in the hard metal. To estimate the wear characteristics of the newly developed tappet, we performed wear tests and engine dynamo tests in order to compare them with a conventional Fe-base tappet. As a result, the newly developed tappet has better wear characteristics than those of the conventional tappet. In addition, we performed a 100,000km field-test, and the newly developed tappet showed much improved wear resistance.

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Study on Loss Reduction for Tilting Disk Check Valve Installed in Piping System (배관용 틸팅디스크 체크밸브의 손실저항 절감에 관한 연구)

  • Kim, J.H.;Park, J.H.;Lee, H.S.;Nam, S.H.;Hwang, S.H.
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2006.06a
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    • pp.327-328
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    • 2006
  • In generally, under the influence of over-pressure drop, serious problems such as cavitation, choked flow, flashing and vibration has been coming around the tilting disk check valve. A PIV experiment to examine the cause of energy loss has been performed and the improvement configuration of valve seat based on this visualization results is proposed. In the visualization results, flows in the piping system became instability under the influence of the shape of boss. This unstable flows induces sudden pressure drop in the piping system. So, we change the configuration of boss as a streamlined design to be stabilized the flows. A pressure measurement has been performed to know that the influence of the configuration change. In result, the rate of pressure loss reduction is about 22% at the position of No. 2 and 24.2% at the position of No. 6 in comparison with pre-improved shape.

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Selection of Valves Susceptible to Pressure Locking and Thermal Binding (압력잠김 및 열고착 현상 발생가능 밸브의 선정)

  • Lee, Sung-No;An, Jin-Geun;Kim, Seoug-Beom
    • The KSFM Journal of Fluid Machinery
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    • v.10 no.5
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    • pp.20-26
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    • 2007
  • Some gate valves are susceptible to pressure locking and thermal binding which prevent the safety function. The safety related gate valves susceptible to pressure locking and thermal binding shall be identified and taken preventive actions to ensure the safety function. The identification of the gate valves susceptible to pressure locking and thermal binding needs the evaluation of system design, valve and piping arrangement, test requirements, and operating conditions. Application of preventive methods should consider the system safety function, applicability, effectiveness, interface with system design, and cost. The selection procedure of valves susceptible to pressure locking and thermal binding can be effectively used in industry including nuclear power plants. In order to prevent the pressure locking, the hole can be drilled through the one disc of upstream side or down stream and the external equalizing line can be installed from bonnet to downstream or upstream. The double disc parallel seat valve type can be used instead of flexible wedge gate valve to prevent the thermal binding. The identification of gate valves susceptible to pressure locking and thermal binding, and preventive actions will meet the regulatory requirements and enhance the availability and safety of plants.

A PIV Study on Loss Reduction for Tilting Disk Check Valve Installed in Piping System of Water Supply by PIV (PIV에 의한 상수도 배관용 틸팅디스크 체크 밸브의 손실저감에 관한 연구)

  • Kim, B.S.;Kim, J.H.;Lee, J.Y.;Kim, J.G.;Lee, Y.H.
    • 유체기계공업학회:학술대회논문집
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    • 2003.12a
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    • pp.577-582
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    • 2003
  • In generally, under the influence of over-pressure drop, serious problems such as cavitation, choked flow, flashing and vibration has been coming around the tilting disk check valve. A PIV experiment to examine the cause of energy loss has been performed and the improvement configuration of valve seat based on this visualization results is proposed. In the visualization results, flows in the piping system became instability under the influence of the shape of boss. This unstable flows induces sudden pressure drop in the piping system. So, we change the configuration of boss as a streamlined design to be stabilized the flows. A pressure measurement has been performed to know that the influence of the configuration change. In result, the rate of pressure loss reduction is about 22% at the position of No. 2 and 24.2% at the position of No. 6 in comparison with pre-improved shape.

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Failure Analysis of an Inlet Pipe of a Governor Valve in a Steam Turbine of a District Heating System (지역난방 증기 터빈 내 조속기 밸브 Inlet pipe 파손 원인 분석)

  • Chae, Hobyung;Kim, Woo Cheol;Kim, Heesan;Kim, Jung-Gu;Lee, Soo Yeol
    • Corrosion Science and Technology
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    • v.21 no.1
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    • pp.62-67
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    • 2022
  • The objective of this study was to perform failure analysis of an inlet pipe located in a governor valve of a steam turbine in a district heating system. During the operation, the temperature of the governor valve was increased to as high as ~500 ℃, which induced thermal expansion of the inlet pipe along both axial and radial directions. While the inlet pipe did not have contact with the valve seat, the side plane of the upside was constrained by the casing part, which led the inlet pipe to experience stress field in the form of fatigue and creep. The primary crack was initiated at about 30 mm below the top where the complex stress field was anticipated. These results suggest that the main failure mechanism is a combination of thermal fatigue and creep during the operation supported by the observation of apparent beach marks on the fracture surface and pores near the cracks, respectively.