• Title/Summary/Keyword: Valve packing

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A study on calculation of friction coefficient and packing stress using static diagnosis test for a balanced globe valve in nuclear power plants

  • Kim, Jaehyung;Lim, Taemook;Ryu, Ho-Geun
    • Nuclear Engineering and Technology
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    • v.53 no.8
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    • pp.2509-2522
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    • 2021
  • A valve assembly used in nuclear power plants must be qualified and supervised. New technical standards such as ASME QME-1 2007 particularly require detailed qualification using experiment and analysis. Particularly, diagnostic tests and engineering studies are required for qualification of ASME QME-1 2007. Among these studies, the research on the measurement of friction coefficient and packing stress is important. The irregular change of packing stress along the stroke distance occurs because of the abnormal phenomenon, which must be found and studied with quantitative methods. Packing stress should be analyzed conservatively through experimentation and analysis. In this study, various formulas were applied to measure and calculate coefficient of friction and packing stress. This study can be used in relation to qualification and supervision of packing materials. And the calculation using static diagnosis test can be used to find the packing frictional force in dynamic diagnosis test with flow pressure in a pipe. This study has made it possible to reliably consider packing frictional force generated in a valve body. And so, it is believed that more margin can be secured when evaluating the capacity of valve actuator by applying the accurate frictional force generated in the valve assembly.

Numerical Study on the Sealing Safety of a Valve Packing in a LPG Cylinder (LPG 용기용 밸브패킹의 누설안전에 관한 수치적 연구)

  • Kim, Chung-Kyun;Kim, Tae-Hwan
    • Journal of the Korean Institute of Gas
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    • v.11 no.1 s.34
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    • pp.34-39
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    • 2007
  • In this paper, the FEM result has been presented for a sealing safety between a valve packing and a valve seat during a open and close operation in a LPG cylinder. The sealing operation of a LPG valve is completed when the valve packing in which is made by a nylon-66 polymer is to stop a LP gas flow, which flows out from the outlet of a brass pipe in a LPG cylinder. The contact sealing mechanism of the valve may be classified by a flat contact of an unused valve packing and a circular groove contact of an used valve packing in a current LPG valve. Based on the FEM and experimental investigations the sealing force, 4.9 MPa for a flat contact mode of the unused valve packing is a little high compared to that of the used valve packing, which shows a circular groove contact geometry against a valve seat. But these sealing pressures for two contact modes are very low compared to the ultimate strenath 83 MPa of the nylon-66 and this may be designed with a excess strength of the valve.

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A Study on the Packing Friction Estimation of Power-Operated Valves in Nuclear Power Plants (원전 동력구동 밸브 패킹 마찰력 예측에 관한 연구)

  • Ryu, Dong Hwa;Lee, Young Shin
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.37 no.11
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    • pp.1053-1060
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    • 2013
  • The purpose of this study is to estimate the packing friction of power-operated valve in nuclear power plants. The roll of packing in valve is preventing leakage through stem. Packing friction is highly depend on gland nut tightness which means higher reliability in sealing is lower operability. For the estimation of friction, we used statistical analysis and experimental analysis. In experimental approach, we have performed packing fY test and applied it to valve field test. In statistical approach, we have used 10 years DB of safety-related valve in nuclear power plant and analyzed packing friction based on confidence interval of sample. The comparison of two results shows that statistical analysis for packing friction are more accurate than fY analysis even though both approach have error compared to measured value but we confirmed that statistical approach is proper way to estimate packing friction.

Development of Rechargeable High-pressure Gas Valve (Capability of Valve to Drainage) (고압가스 충전용 밸브 개발(드레인밸브 기능포함))

  • Kwon, Kyung-Ok
    • Journal of the Korean Institute of Gas
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    • v.12 no.3
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    • pp.64-67
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    • 2008
  • The valve applied air pressure type of high pressure packing is developed to prolong the lifetime and to enhance the airtight. The effective valve developed enables to get remove the remaining pressure through the part of valve in handle so that a separate valve to drain is no need. The character of valve developed in this experiment is high packing of valve through special form and having drain hole in stem that enables a drainage regardless the status of vale is closed or opened.

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A Numerical Analysis Study on the Characteristics for Packing Design of Cryogenic Gate Valve (초저온 게이트 밸브용 패킹의 수치해석 연구)

  • Kim, Si-Pom;Jeon, Rock-Won;Hwang, Il-Ju;Lee, Jae-Hun;Kang, Dae-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.3
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    • pp.160-165
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    • 2012
  • The packing, among the components comprising the gate valve, is used to sustain the air-tightness and the study on change of shape or pattern has been carried out to maximize the functions, but the study on changing the location or the size of the packing in a bid to prevent the freezing has rarely been implemented. Thus, This study is intended to evaluate the thermal strain of packing by heat transfer from territory of extremely low temperature as well as the temperature distribution to the upper part of the packing using numerical analysis method.

A Study for the Improvement Method of Flexible Wedge Gate Valve Operation Capability (Flexible Wedge Gate 밸브의 운전 성능향상 방안에 관한 연구)

  • Kim, Dae-Woong;Lee, Do-Hwan;Kang, Sin-Chul;Kim, In-Whan;Park, Sung-Keun
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.644-651
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    • 2001
  • The purpose of this study is to develop the improvement method of MOV(Motor Operated Valve) operability without major modification or change of MOV which needs a great expense and manpower. We studied valve stem lubrication, stem packing thrust and actuator control switch which could give an major effect to MOV operability, and found the some consequences. First, the stem/stem-nut friction coefficient and stem factor is significantly effected by stem lubrication state. Second, the measured packing thrust value is appeared higer than the design value for tested valves and the preparation of optimal value selection criteria is needed. Finally, optimization of MOV control switch is another major factor for MOV operability and structual integrity.

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Experimental Investigation on Cracks and Defects of a Valve Sealing Components for a LPG Cylinder (LPG 용기용 밸브의 밀봉부품 크랙 및 결함에 관한 실험적 고찰)

  • Kim, Chung-Kyun;Lee, Byung-Kwan;Kim, Tae-Hwan
    • Journal of the Korean Institute of Gas
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    • v.11 no.1 s.34
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    • pp.23-28
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    • 2007
  • This paper presents an experimental investigation on the sealing defects and cracks of O-rings and a valve packing of a gas valve for a LPG cylinder. O-ring in which stops a gas leakage of a liquefied petroleum gas is very important for a LPG valve safety. Valve packing is to open and close a gas flow port for supplying and charging a LPG fuel. The sealing performance of two sealing units ism related to the leak safety and long lift of a gas valve. The investigated results show that most of O-rings was failed due to a circumferential crack in which is caused by partial press bonding failure near the partition zone and an excess compression rate. Some of the O-ring failure was originated by an extrusion of an excessive leak pressure of a LP gas. Thus, this paper strongly recommends a tight quality control and a safety guarantee system of O-rings and valve packing to guarantee a leak safety and to extend a service lift of a gas valve. At the end, a warranty policy of the sealing units should be adopted for increasing a product quality and safety of a gas valve.

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Analysis of Thrust/Torque Signature of MOV (원자력 발전소 모터구동밸브의 쓰러스트/토크 신호 분석)

  • Ryu, Ho-Geun;Park, Seong-Keun;Kim, Dae-Woong
    • Proceedings of the KSME Conference
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    • 2001.06e
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    • pp.613-618
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    • 2001
  • For the evaluation of operability of MOV(Motor Operated Valve), the precision prediction of thrust/torque acting on the valve is important. In this paper, the analytical prediction method of thrust/torque was proposed. The design basis stem thrust calculation typically considers the followings: Packing thrust, Stem rejection load, design basis differential pressure load. In general, test results show that temperature, pressure, fluid type, and differential pressure, independently and combination, all have an effect on the friction factor. The prediction results of thrust/torque are well agrement with dynamic test results.

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CPVC Valve Tightening Torque Impact Sockets on the Leaks (CPVC 밸브소켓 체결토크가 누수발생에 미치는 영향)

  • Lim, Chun-Ki;Baek, Eun-Sun
    • Fire Science and Engineering
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    • v.30 no.4
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    • pp.46-58
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    • 2016
  • In this study, the stress applied to screw section, strain, displacement, von Mises stress, and the compression stress applied to the rubber packing for watertightness are estimated with computer simulation when the tightening torque of valve socket is in the range of $10{\sim}130N{\cdot}m$ in order to analyze the influence of valve socket screw section in accordance with the excessive tightening which is supposed to be the cause of water leakage from the synthetic resin piping for fire fighting application of sprinkler equipment, and for the sake of verifying this, adequate value of tightening torque and the value of the compression stress of rubber packing are investigated by examining the number of connected thread for each tightening torque, the deformation state of valve socket and rubber packing and conducting the water hammering test. The result of this test is expected to be utilized as the data required for revising the standard or technical criteria to prevent the water leakage of the synthetic resin piping for fire fighting application.

A Evaluation Method of Operational Performance for Air-operated Gate Valve (공기구동 게이트밸브의 운전 성능평가 방법에 관한 연구)

  • Kim, Dae-Woong;Park, Sung-Keun;Kang, Shin-Cheul;Kim, Yang-Suk
    • The KSFM Journal of Fluid Machinery
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    • v.12 no.2
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    • pp.31-38
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    • 2009
  • The valve performance has been evaluated from the theoretical equation based on design information such as packing thrust, spring preload and friction coefficient(${\mu}$). The accuracy of those data can be lower than that of vendor's initial design data. Especially, the friction coefficient can be degraded with time than the original condition and the valve performance calculated using the previous friction coefficient can not be available. Accordingly, this paper is describing a new performance evaluation method of valve based on diagnostic test data which are acquired from a site valve tested in static and dynamic conditions. Especially, this paper provides a new method using friction coefficient(${\mu}$) which is derived from the diagnostic test data acquired in the valve's design basis condition.