• Title/Summary/Keyword: Valve design system

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Analysis of Dynamic Characteristics and Performance of Solenoid Valve for Pressurization Propellant Tank (추진제탱크 가압용 솔레노이드밸브의 작동특성 분석 및 해석)

  • Jang, Je-Sun;Kim, Byung-Hun;Han, Sang-Yeop
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.725-730
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    • 2011
  • A 2-way solenoid valve regulates to maintain the pressure of ullage volume of propellant tanks when the command is given by control system for the liquid-propellant feeding system of space launch vehicle. The simulation model of solenoid valve for pressurization is designed with AMESim to verify the designs and evaluate the dynamic characteristics and pneumatic behaviors of valve. To validate a valve simulation model, the simulation results of their operating durations of valve by AMESim analysis are compared with the results of experiments. Using the model, we analyze performance of valve; opening/closing pressure, operating time on various design factors; shape of control valve seat, basic valve seat, rate of sealing diameter. This study will serve as one of reference guides to enhance the developmental efficiency of ventilation-relief valves with the various operating conditions, which shall be used in Korea Space Launch Vehicle-II.

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A Study on the Frequency response charcteristics of Hydraulic Equipment using High speed on-off valve (고속전자밸브를 사용한 유압장치의 주파수응답특성에 관한 연구)

  • Huh, Jun-Young;Wennmacher, G.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.2
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    • pp.79-86
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    • 1995
  • Frequency response method is used to design hydraulic servo systems and improve its performance. In this study a method is proposed to get simply the frequency response of the electro-hydraulic servo system which use PWM controlled high-speed on-off valves. Firstly, the describing function of the PWM element is derived and tested. It is found that the character- istic of PWM element could be approximated to a saturation characteristic in the range of allowable frequency. And the dynamic characteristic of the valve-cylinder system could be negligible. The working characteristic of high-speed on-off valve is considered as time delay. So simulation is performed in the basis of the reconstructed block diagram. And this method is verified by experiments.

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Design and Control of Solenoid for Pressure Valve for Electric Pressure Cooker (전기압력밥솥을 위한 압력밸브용 솔레노이드 설계 및 제어)

  • Kim, Dae-Kyong;Woo, Kyung-Il
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.26 no.7
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    • pp.84-91
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    • 2012
  • In this paper, design by magnetic analysis software and proportional control of solenoid for pressure valve for electric pressure cooker is described. The validation of design was proved by 3D finite element analysis results. Also the efficiency of an air ventilation mechanism was considered when pressure was happened by fluid analysis results. The linear proportional control system by AVR was manufactured and its validation was proved by pressure control of solenoid.

A Study on Flow Characteristics in a PCV valve according to Various Differential Pressures (차압에 따른 PCV 밸브 유동 특성에 관한 연구)

  • Lee, Jong-Hoon;Lee, Yeon-Won;Kim, Jae-Hwan
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.11a
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    • pp.230-231
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    • 2005
  • As environmental problems are important, automotive industries are developing various techniques to prevent air pollution. One of these is Positive Crankcase Ventilation (PCV) system. It removes blowby gas which includes about 30% hydrocarbon of total generated quantity. In this system, a PCV valve is attached in a manifold suction tube to control the flow rate of blowby gas which generates differently according to various operating conditions of an automotive engine. As this valve is very important, designers are feeling to design it because of both small size and high velocity. For this reason, we numerically investigated to understand both spool dynamic motion and internal fluid flow characteristics. As the results, spool dynamic characteristics, i.e. displacement, velocity, acting force, increase in direct proportion to the magnitude of differential pressure and indicate periodic oscillating motions. And, the velocity at the orifice region decreases according to the increase of differential pressure because of energy loss which is caused by the sudden decrease of flow area at the orifice region and the increase of flow volume in the front of spool head. Finally, the mass flow rate at the outlet decreases with the increase of spool displacement. We expect that PCV valve designers can easily understand fluid flow inside a PCV valve with our visual information for their help.

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A Study on a Digital Amplifier.Controller for Proportional Control Valve (비례제어밸브용 디지털 앰프.컨트롤러에 대한 연구)

  • Lee, J.C.;Koh, J.U.;Kwon, T.H.;Shin, H.B.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.8 no.1
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    • pp.19-25
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    • 2011
  • This study presents the design of digital amplifier.controller for a proportional control valve and the development of PID discrete control scheme by using RCP(Rapid Controller Prototyping) system. RCP system is the device to embed the control code developed in PC into the microcontroller on-site. Ramp input test using the digital amplifier.controller developed in this study was carried out for the proportional control valve of domestic production and Bosch Rexroth respectively. The instability problem occurred around maximum displacement of localized valve spool at ramp input test was solved by supplementing offset current to the duty ratio of PWM(Pulse Width Modulation) driving signal to the solenoid. The comparison of test results between localized proportional control valve and Bosch Rexroth's product shows that the characteristics obtained by ramp input test and static flow gains are alike each other. Two valves are about the same in dead bands and hysteresis characteristics.

Analysis of Dynamic Characteristics and Performances of Vent-Relief Valve (산화제 벤트/릴리프밸브의 동특성 해석 및 작동성능분석)

  • Jang, Je-Sun;Koh, Hyeon-Seok;Han, Sang-Yeop;Lee, Kyung-Won
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.741-747
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    • 2010
  • Vent-relief valve performed as a safety-valve combination for liquid propellant feeding system of space launch vehicle, which can vent the vaporized oxygen vapor during both filling cryogenic oxidizer into tank and flight. We have designed vent-relief model by using the AMESim code to predict dynamic characteristics and simulate pneumatic behavior of valve. To validate valve model we have compared by opening time in vent model, and opening/closing pressure by mathematical methods and improved the accuracy through numerical flow analysis by using FLUENT code. In this study, we had verified design parameters and analyzed operating performances. We can use these analysis results to precedent development study on propellant feeding system of Korea Space Launch Vehicle.

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Inducement of Design Parameters for Reliability Improvement of Servo Actuator for Hydraulic Valve Operation (유압밸브 구동용 서보 액추에이터의 신뢰성 향상을 위한 설계 파라미터 도출)

  • Sung, Baek Ju;Kim, Do Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.5
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    • pp.475-482
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    • 2014
  • The precision hydraulic valve is widely used in various industrial field like aircraft, automobile, and general machinery. Servo actuator is the most important device for driving the precise hydraulic valve. The reliable operation of servo actuator effects on the overall hydraulic system. The performance of servo actuator relies on frequency response and step response according to arbitrary input signal. In this paper, we performed the analysis for the components of servo actuator to satisfy the reliable operation and response characteristics through the reliability analysis, and also induced the design parameters to realize the reliable operation and fast response characteristics of servo actuator for hydraulic valve operation through the empirical knowledge of experts and electromagnetic theories. We suggested the design equations to determine the values of design parameters of servo actuator as like bobbin size, length of yoke and plunger and turn number of coil, and verified the achieved design values through FEM analysis and performance tests using some prototypes of servo actuators adapted in hydraulic valve.

A Study on the Improvement of the Response Characteristic of the Electro-Hydraulic Rear Wheel Steering Gear (전자 유압식 후륜 조향 장치의 응답 특성 개선에 관한 연구)

  • 오인호;양경욱;이일영
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.6
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    • pp.192-201
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    • 1997
  • The feedback control scheme of the pressure control system of the rear wheel steering gear which has relatively large volume and sprung load was built up in order to improve th response characteristic of the system. The control algorithm chosen was a feedback compensator joined by a feedfoward compensator and the model matching method was used in the process of control system design. The structures and properties of the reference models were inspected and the parameters of the controller were decided. The improvement of the response characteristic of the pressure control valve by means of the feedback control is affirmed. Particularly, when the order of the system model is higher than the 2nd order, the effectiveness of the feedback control on the improvement of the response characteristic of the valve is distinct. And the convenience of the model matching method is the process of control system design is confirmed as well.

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Performance Evaluation of High Pressure and High Pressure Drop Control Valve for Offshore Plants (해양플랜트용 고압·고차압 제어밸브의 성능 평가)

  • Kim, Kyuchul;Lee, Chiwoo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.5
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    • pp.767-773
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    • 2013
  • A high-pressure, high-pressure drop control valve, which transforms the power transfer of a system by reducing the inlet pressure of 345bartothe outlet pressure of 112bar, is a fundamental component in an offshore plant process. With the increasingly growing market share of the maritime industry, this valve has been expected to be a high-value-added product. This study not only analyzes the relation between pressure drop and fluid velocity in a trim by using fluid analysis, but also examines the possibility of cavitation in a valve in addition to the plot for the extension of lifespan. Based on the analysis results, the design and production method of the valve are established, and accordingly, performance evaluation is carried out. It is demonstrated that the pressure drop from 345bar to 112bar is more feasible in the presence of the trim, which can induce a continuous and diminutive pressure drop in order to prevent cavitation in a high-pressure drop control valve. Furthermore, despite the fluid velocity near a seatring being found to be over 30m/s, the lifespan of the valve is determined to be adequate considering the operation condition of a prototype valve of 80%.