• 제목/요약/키워드: Valve body

검색결과 234건 처리시간 0.027초

Thermo-mechanical stress analysis of feed-water valves in nuclear power plants

  • Li, Wen-qing;Zhao, Lei;Yue, Yang;Wu, Jia-yi;Jin, Zhi-jiang;Qian, Jin-yuan
    • Nuclear Engineering and Technology
    • /
    • 제54권3호
    • /
    • pp.849-859
    • /
    • 2022
  • Feed-water valves (FWVs) are used to regulate the flow rate of water entering steam generators, which are very important devices in nuclear power plants. Due to the working environment of relatively high pressure and temperature, there is strength failure problem of valve body in some cases. Based on the thermo-fluid-solid coupling model, the valve body stress of the feed-water valve in the opening process is investigated. The flow field characteristics inside the valve and temperature change of the valve body with time are studied. The stress analysis of the valve body is carried out considering mechanical stress and thermal stress comprehensively. The results show that the area with relatively high-velocity area moves gradually from the bottom of the cross section to the top of the cross section with the increase of the opening degree. The whole valve body reaches the same temperature of 250 ℃ at the time of 1894 s. The maximum stress of the valve body meets the design requirements by stress assessment. This work can be referred for the design of FWVs and other similar valves.

차량 자세제어 시스템의 비례압력제어밸브 해석모델 개발 및 최적화 설계 (Optimization Design and Development of the Proportional Pressure Control Valve Analysis Model of Active Body Control)

  • 김동명;장주섭;손태관
    • 한국자동차공학회논문집
    • /
    • 제22권7호
    • /
    • pp.127-134
    • /
    • 2014
  • Active body control system is an important system for determining the driving stability and ride comfort of the vehicle. Active body control system is composed of a cylinder unit power supply unit, and control valve unit. Control valve is a proportional pressure control valve, the dynamic characteristics of the valve affects the performance of the active body control system. We have developed an analytical model, we analyzed the design parameters of the proportional pressure control valve. Further, by knowing the design parameters effect on the system and to optimize the design parameters, and improved performance of the dynamic properties.

수소 충전소용 초고압 볼밸브 설계에 관한 연구 (A Study on Design of Ultra-High-Pressure Ball Valve for Hydrogen Station)

  • 최지아;지상원;장지성
    • 드라이브 ㆍ 컨트롤
    • /
    • 제18권3호
    • /
    • pp.23-29
    • /
    • 2021
  • Hydrogen energy is the clean energy source of the future. Ultra-high-pressure hydrogen is used in hydrogen stations, with its parts being developed. On the other hand, ultra-high-pressure ball valve, which is one of its parts, depends on overseas, with the level of domestic research on this being only about 10% of advanced technology research on this abroad. In this study, the shape of an ultra-high-pressure ball valve for a hydrogen station was designed to improve its structural strength. The valve body was designed according to distance between both processed body holes along inlet and outlet ports. The designed vale body was then analyzed using ANSYS to check whether points with stress were concentrated. In addition, the valve with improved body was analyzed to confirm that the valve satisfied the design condition.

PFA 라이닝 플러그 밸브 설계를 위한 밸브 본체의 응력 시뮬레이션 (A Study on the Stress Simulation for the Body Design of a PFA-lined Plug Valve)

  • 강신한
    • 한국산학기술학회논문지
    • /
    • 제10권3호
    • /
    • pp.500-506
    • /
    • 2009
  • 본 논문은 주요 부위에 대한 정적음력 시뮬레이션을 통해 PFA 라이닝 플러그밸브 본체의 설계자를 지원하는 것을 주된 목표로 한다. CAD 작업을 통해 생성된 형상 모델을 스텝(step)파일로 변환하여 해석작업에 사용한다. 전문적인 해석경험이 없는 밸브 생산업체의 설계자가 형상 모델에 대한 인장, 굽힘, 비틀림 모멘트 등을 계산하는 과정을 이해함으로써 구조적 취약점을 사전에 파악하고, 제품에 반영하여 제품 신뢰도 및 설계효율 증대에 기여할 수 있는 기본적인 방안을 제시하고자 하였다.

AR 방식을 이용한 밸브바디의 나사 조립 상태 검지 (Detecting the screw-assembly state of a valve-body using the AR method)

  • 강문호
    • 한국산학기술학회논문지
    • /
    • 제22권1호
    • /
    • pp.24-30
    • /
    • 2021
  • 본 연구에서는 자동차 밸브 바디 (valve body) 나사의 조립 상태를 검지하고 조립 작업을 보조하기 위한 증강현실 (AR) 앱을 개발하고 테스트를 통해 유효성을 보인다. 조립할 나사의 조립 위치와 순서 및 조립 상황들을 표시하는 컨텐츠들을 생성한 후 스마트 폰 화면의 밸브 바디 영상 위에 정합하여, 조립 도중에 작업자에게 보여준다. 이를 위해, 밸브 바디의 2차원 이미지로부터 특징 데이터를 추출하고 밸브 바디의 포즈를 알아낸다. 밸브 바디 위의 각 나사들이 조립될 영역의 영상을 추출하고 주기적으로 해당 영역의 휘도를 판별하며, 밸브 바디 위의 정해진 위치에 순서에 따라 각 나사들이 조립되고 있는 지를 확인한다. 미조립 또는 조립 순서 오류 등 조립 에러가 검지되면 경고 음이 발생되어, 작업자가 스마트 폰 화면에서 즉시 조립 상태를 확인하고 에러를 처리할 수 있다. 테스트를 통해 5개 나사의 조립 상태를 검지하는데 약 65ms가 걸리고 1시간 동안 오류 없이 조립 상태가 검지되는 것을 확인했다.

원전 단종 밸브의 DED 방식 금속 3D프린팅 제작 및 성능시험 (Manufacturing and Performance Test of Obsolete Valve in NPP using DED Metal 3D Printing Technology )

  • 장경남
    • 한국압력기기공학회 논문집
    • /
    • 제17권2호
    • /
    • pp.75-82
    • /
    • 2021
  • The 3D printing technology is one of the fourth industrial revolution technology that drives innovation in the manufacturing process, and should be applied to nuclear industry for various purposes according to the manufacturing trend change. In nuclear industry, it can be applied to manufacture obsolete items and new designed parts in advanced reactors or small modular reactors (SMRs), replacing the traditional manufacturing technologies. A gate valve body was manufactured, which was obsolete in nuclear power plant, using DED(Directed Energy Deposition) metal 3D printing technology after restoring design characteristics including 3D design drawing by reverse engineering. The 3D printed valve body was assembled with commercial parts such as seat-ring, disk, stem, and actuator for performance test. For the valve assembly, including 3D printed valve body, several tests were performed, including pressure test, end-loading test, and seismic test according to KEPIC MGG and KEPIC MFC. In the pressure test, hydraulic pressure of 391kgf/cm2 was applied to 3D printed valve body, and no leak was detected. Also the 3D printed valve assembly was performed well in end-loading and seismic tests.

Structural Stability of High-temperature Butterfly Valve Using Interaction Analysis

  • Lee, Moon-Hee;Son, In-Soo
    • 한국산업융합학회 논문집
    • /
    • 제23권6_1호
    • /
    • pp.881-888
    • /
    • 2020
  • A butterfly valve is a valve that adjusts flow rate by rotating a disc for about 90° with respect to the axis that is perpendicular to the flow path from the center of its body. This valve can be manufactured for low-temperature, high-temperature and high-pressure conditions because there are few restrictions on the used materials. However, the development of valves that can be used in a 600℃ environment is subject to many constraints. In this study, the butterfly valve's stability was evaluated by a fluid-structured interaction analysis, thermal-structure interaction analysis, and seismic analysis for the development of valves that can be used in high-temperature environments. When the reverse-pressure was applied to the valve in the structural analysis, the stress was low in the body and seat compared to the normal pressure. Compared with the allowable strength of the material for the parts of the valve system, the minimum safety factor was approximately 1.4, so the valve was stable. As a result of applying the design pressures of 0.5 MPa and 600℃ under the load conditions in the thermal-structural analysis, the safety factor in the valve body was about 3.4 when the normal pressure was applied and about 2.7 when the reverse pressure was applied. The stability of the fluid-structure interaction analysis was determined to be stable compared to the 600℃ yield strength of the material, and about 2.2 for the 40° open-angle disc for the valve body. In seismic analysis, the maximum value of the valve's stress value was about 9% to 11% when the seismic load was applied compared to the general structural analysis. Based on the results of this study, the structural stability and design feasibility of high-temperature valves that can be used in cogeneration plants and other power plants are presented.

원전 역지 밸브/배관 맞대기 용접부와 밸브 몸체의 취성 파괴에 미치는 잔류응력 및 Charpy V-노치 충격에너지의 영향 고찰 (Investigation on Effects of Residual Stresses and Charpy V-Notch Impact Energy on Brittle Fractures of the Butt Weld between Close Check Valve and Piping, and of the Valve Body in Nuclear Power Plants)

  • 김종성;김현수
    • 한국압력기기공학회 논문집
    • /
    • 제11권1호
    • /
    • pp.69-73
    • /
    • 2015
  • The study investigated effects of residual stresses and Charpy impact energy on brittle fractures of the butt weld between the valve and the piping, and of the valve body in nuclear power plants via a linear elastic fracture mechanics approach in the ASME B&PV Code, Sec.XI and finite element analysis. Weld residual stress in a butt weld between close check valve and piping, and residual stress in the valve due to casting process were assumed to be proportional to yield strength of base metal. Operating stresses in the butt weld and the valve body were calculated using approximate engineering formulae and finite element analysis, respectively. Applied stress intensity factors were calculated by assuming postulated cracks with specific sizes and then by substituting the residual stresses and the operating stresses into engineering formulae presented in the ASME B&PV Code, Sec.III. Plane strain fracture toughness was derived by using a correlation between Charpy V-notch impact energy and fracture toughness. Structural integrity of the weld and the body against brittle fracture was assessed by using the applied stress intensity factors, plane strain fracture toughness and the linear elastic fracture mechanics approach. As a result, it was identified that the structural integrity was maintained with decreasing the residual stress levels and increasing the Charpy V-notch impact energy.

EFFECT OF THE DIFFERENTIAL PRESSURE BY THE BLOW-BY GAS FLOW ON THE PCV VALVE WITH A CRACK

  • Song, S.M.;Kwon, O.H.;Lee, Y.W.
    • International Journal of Automotive Technology
    • /
    • 제8권2호
    • /
    • pp.219-224
    • /
    • 2007
  • Recently, atmospheric contaminations has become worse due to the increased number of automobile. The PCV (Positive Crankcase Ventilation) valve acts as a flow control to allow re-combustion of blow-by gas by having it flow from a crankcase to an inlet manifold suction tube. Also, during the fabrication of the PCV valve, micro cracks may occur in the valve body and be extended under operation. The excessive stress distribution and crack initiation on the PCV valve body would bring an unstable blow-by gas flow rate control and would cause valve failure. The purpose of this study is to examine the crack affects on the stress and strain variations on the PCV valve according to the inlet and outlet manifold under differential pressures. From the results, we can explain the behavior of the crack extension for a safe condition of PCV valve.

슬림라인형 가스레인지용 쿡탑형 가스 밸브의 개발과 작동 성능 검증 (The development and Performance test of the Cook Top type Gas valve for the slim-line style Gas Range)

  • 김상주;이상철;주광명;이한종;장인배
    • 유체기계공업학회:학술대회논문집
    • /
    • 유체기계공업학회 2003년도 유체기계 연구개발 발표회 논문집
    • /
    • pp.568-572
    • /
    • 2003
  • The height of valve body is limited to 30mm in the cook-top style gas valves for the domestic gas ranges. But the all the safety specifications of KS should be fulfilled and the magnetic power unit(MPU) should be installed in the valve body for the safety reason. The length of MPU body is longer than the 30mm that it should be located in the square direction of the knob shaft and therefore the implementation of the lever mechanism to transmit the press motion of the knob to the MPU valve is very difficult. In this paper, the hinged lever with inclined plate is used to transmit the press motion of the knob to the MPU valve. The analysis of the gas flow with using the commercial software of FLOW-3D shows that the gas flow capacity is fit for the domestic gas range. The performance and responsibility of the valve is tested for the mass production and the test results shows that the valve can be installed in the commercial gas range.

  • PDF