• Title/Summary/Keyword: Valve Materials

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Comparative Analysis on Application of Exhaust Valve of Small-sized Marine Diesel Engine for NIMONIC 86 Material (NIMONIC 86 소재의 소형 선박디젤엔진 배기밸브 적용에 관한 비교 해석)

  • Young-Joon Yang
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.3
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    • pp.411-419
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    • 2023
  • In this paper, NIMONIC 86 material was tried to apply to exhaust valve for small-sized marine diesel engine. The both structural stability and thermal resistance in high temperature were needed to use the NIMONIC 86 material as exhaust valve for small-sized marine diesel eng ine. The purpose of this study is to investig ate the application of NIMONIC 86 material to exhaust valve of small-sized marine diesel engine by comparing, respectively, SUH 3 and STS 316 materials. As the results, NIMONIC 86 material has intermediate characteristics between SUH 3 and STS 316 materials in terms of the strength in condition of room temperature. Further NIMONIC 86 material was evaluated to have better characteristics than SUH 3 and STS 316 materials in terms of the thermal conductivity.

Simulations of the Performance Factors on Vacuum System

  • Kim, Hyung-Taek
    • International journal of advanced smart convergence
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    • v.6 no.4
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    • pp.1-8
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    • 2017
  • In this work, the effects of fairly influential factors on performance of vacuum system, such as constant pressure and outgassing effect were simulated to propose the optimum design factors. Outgassing effects of selected vacuum materials on the vacuum characteristics were simulated by the $VacSim^{Multi}$ simulation tool. This investigation examined the feasibility of reliably simulating the outgassing characteristics of common vacuum chamber materials (aluminum, copper, stainless steel, nickel plated steel, Viton A). The optimum design factors for vacuum systems were suggested based on the simulation results. And, the effects of throttle valve applications on vacuum characteristics were also simulated to obtain the optimum design model of variable conductance on high vacuum system. Simulated vacuum characteristics of the proposed modelling were agreed with the observed experimental behaviour of real systems. Pressure limit valve and normally on-off control valve were schematized as the modelling of throttle valve for the constant process-pressure. Simulation results were plotted as pump-down curve of chamber and variable conductance of throttle valve. Simulated behaviors showed the applications of throttle valve sustained the process-pressure constantly, stably, and reliably.

Development of High Performance Valve Seat Insert Materials for Gas Engines

  • Kawata, Hideaki;Maki, Kunio
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.391-392
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    • 2006
  • Sintered materials have been applied widely in Valve Seat Inserts (VSI). The amount of wear on VSIs increases when used in gas (LPG, CNG) engines because of their dry environments. In this paper, two newly developed high performance VSI materials for gas engines are introduced. These materials applied new techniques, which are both high performance hard particle and new distribution method of solid lubricant, to increase wear resistance.

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Performance of a Home Made Control Valve for Lab Use (실험실용 자가제작 제어밸브의 성능)

  • Ham, Tae-Won;Kim, Yeong-Han
    • Journal of Institute of Control, Robotics and Systems
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    • v.6 no.10
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    • pp.918-922
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    • 2000
  • A lab-use home made control valve was made of easily obtainable materials and its performance was examined through a fluid flow experiment. By modifying the hole of a commercial valve a linearly adjustable valve for the flow control is made. The detail of valve assembling and modification is explained for the researchers who intend to employ a similar control valve.

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A Study on the Structural Analysis of Spiral Valve for Cryogenic Linear Expander (극저온 선형 팽창기용 나선형 밸브의 구조 해석에 관한 연구)

  • Yun, So Nam;Kim, Ji U;Yeom, Han Kil;Kim, Hyo Bong
    • Journal of Drive and Control
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    • v.12 no.4
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    • pp.1-7
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    • 2015
  • In this study, a spiral valve which is used with a cryogenic linear expander and composed of plural plate coil shapes was examined. Generally, a spiral valve is well known for having excellent efficiency and low noise characteristics. In order to determine the movement characteristics and to investigate the limit of valve displacement, the stress variations according to the changes of operating pressure, displacement and workable temperature are discussed. From this examination, it is considered that the results of this study will significantly facilitate the design and development of a spiral valve for the cryogenic linear expander.

Improving the Reliability of a Reciprocating Compressor for Applications in a Refrigerator

  • Woo, Seong-Woo;Chu, Yong-Ho;Ahn, Haeng-Keun
    • Korean Journal of Materials Research
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    • v.17 no.11
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    • pp.580-586
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    • 2007
  • To enhance the reliability of a newly designed reciprocating compressor applied in a domestic compressor, accelerated life tests were developed using new definitions of the sample size and the $B_1$ life index. In $1^{st}$ accelerated life testing, the compressor was locked due to the fracture of the suction reed valve. The failure modes and mechanisms of the suction reed valve in the accelerated tests were found to be similar to that of the failed product in the field. The root cause of the failure was the overlap between the suction reed valve and the valve plate in the suction port. The missing parameters in the design phase were modified by expanding the trespan size, introducing tumbling process, changing the material and thickness for the valve, introducing a ball peening and brushing process for the valve plate. In $2^{nd}$ accelerated life testing, the compressor was locked due to the interference between the crank shaft and thrust washer. The corrective plan was to heat treat the crank shaft. The $B_1$ life of the compressor improved from 1.5 to 12.9 years.

Pressure/Flow Pulsation Characteristics of the Hydraulic System for Behaviour Prediction of the Prefill Valve (프리필 밸브의 거동 예측용 유압 시스템의 압력/유량 맥동 분석)

  • Park, Jeong Woo;Khan, Haroon Ahmad;Jeong, Eun-A;Kwon, Sung-Ja;Yun, So-Nam;Lee, Hue-Sung
    • Journal of Drive and Control
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    • v.18 no.2
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    • pp.1-8
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    • 2021
  • In this work, a circuit with a hydraulic power unit is formulated as a means of predicting the behavior of the prefill valve in the future. The behavior of the prefill valve can be examined by the measurements of the configured power unit, and the performance is determined by using hydraulic pumps, relief valves, and hydraulic hoses that make up the power unit. In particular, pressure/flow pulsation generated by hydraulic pumps can cause instability in the prefill valve and cause noise-induced degradation of the overall performance and reliability of the hydraulic system containing the prefill valve. Therefore, to study the behavior and performance of the prefill valve in a relatively accurate manner, the prediction of the characteristics of the hydraulic power unit driving the prefill valve is very important. In this study, the pulsation characteristics of the hydraulic pump were analyzed to theoretically demonstrate its relationship with different settings of the power unit, such as relief valve pressure settings and the presence/absence of the hose.

Reliability Evaluation of Concentric Butterfly Valve Using Statistical Hypothesis Test (통계적 가설검정을 이용한 중심형 버터플라이 밸브의 신뢰성 평가)

  • Chang, Mu-Seong;Choi, Jong-Sik;Choi, Byung-Oh;Kim, Do-Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.12
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    • pp.1305-1311
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    • 2015
  • A butterfly valve is a type of flow-control device typically used to regulate a fluid flow. This paper presents an estimation of the shape parameter of the Weibull distribution, characteristic life, and $B_{10}$ life for a concentric butterfly valve based on a statistical analysis of the reliability test data taken before and after the valve improvement. The difference in the shape and scale parameters between the existing and improved valves is reviewed using a statistical hypothesis test. The test results indicate that the shape parameter of the improved valve is similar to that of the existing valve, and that the scale parameter of the improved valve is found to have increased. These analysis results are particularly useful for a reliability qualification test and the determination of the service life cycles.

Influence of Safety Valve Pressure on Gelled Electrolyte Valve-Regulated Lead/Acid Batteries Under Deep Cycling Applications

  • Oh, Sang-Hyub;Kim, Myung-Soo;Lee, Jin-Bok;Lee, Heung-Lark;, Myung-Soo
    • Bulletin of the Korean Chemical Society
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    • v.23 no.1
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    • pp.75-80
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    • 2002
  • Cycle life tests have been carried out to evaluate the influence of safety valve pressure on valve regulated lead/acid batteries under deep cycling applications. Batteries were cycled at 5 hour rates at 100% DOD, and safety valve pressure was set to 1.08 and 2.00 bar, respectively. The batteries lost 248.3 g and 235.3 g of water for each case after about 1,200 cycles, but the cyclic performances of the batteries were comparable. Most of the gas of the battery during discharging was hydrogen, and the oxygen concentration increased to 18% after 3 hours of charging. The micro structure of the positive active materials was completely changed and the corrosion layer of the positive grid was less than $50{\mu}m$, regardless of the pressure of the safety valve after cycle life tests. The cause of discharge capacity decrease was found to be water loss and the shedding of the positive active materials. The pressure of safety valve does not give little effect to the cyclic performances and the failure modes of the gelled electrolyte valve-regulated lead acid batteries.