• 제목/요약/키워드: Vacuum induction melting

검색결과 44건 처리시간 0.031초

용접열영향부 호스테나이트 결정립 크기 예측 모델링 (Prediction model for prior austenite grain size in low-alloy steel weld HAZ)

  • 엄상호;문준오;이창희;윤지현;이봉상
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2003년도 춘계학술발표대회 개요집
    • /
    • pp.43-45
    • /
    • 2003
  • The empirical model for predicting the prior austenite grain size in low-alloy steel weld HAZ was developed through examining the effect of alloying element. The test alloys were made by vacuum induction melting. Grain growth behaviors were observed and analyzed by isothermal grain growth test and subsequent metallography. As a result, it was found that the grain growth might be controlled by grain boundary diffusion and the empirical model for grain growth was presented.

  • PDF

대량용해 Ti0.85Zr0.13(Fex-V)0.56Mn1.47Ni0.05 수소저장합금의 용융방사공정을 통한 수소저장특성 (Effect of Melt-Spinning Process on Hydrogen Storage Properties of Mass-Produced Ti0.85Zr0.13(Fex-V)0.56Mn1.47Ni0.05 Alloy)

  • 김진호;한규성
    • 한국수소및신에너지학회논문집
    • /
    • 제24권5호
    • /
    • pp.367-372
    • /
    • 2013
  • Hydrogen storage as a metal hydride is the most promising alternative because of its relatively large hydrogen storage capacities near room temperature. TiMn2-based C14 Laves phases alloys are one of the promising hydrogen storage materials with easy activation, good hydriding-dehydriding kinetics, high hydrogen storage capacity and relatively low cost. In this work, multi-component, hyper-stoichiometric $Ti_{0.85}Zr_{0.13}(Fe_x-V)_{0.56}Mn_{1.47}Ni_{0.05}$ C14 Laves phase alloys were prepared by a vacuum induction melting for a hydrogen storage tank. Since pure vanadium (V) is quite expensive, the substitution of the V element in these alloys has been tried and some interesting results were achieved by replacing V by commercial ferrovanadium (FeV) raw material. In addition, the melt-spinning process, which was applied to the manufacturing of some of these alloys, could make the plateau slopes much flatter, which resulted in the increase of reversible hydrogen storage capacity. The improvement of sloping properties of melt-spun $Ti_{0.85}Zr_{0.13}(Fe_x-V)_{0.56}Mn_{1.47}Ni_{0.05}$ alloys was mainly attributed to the homogeneity of chemical composition.

주조용 TiAl 합금의 조직 미세화를 위한 반복열처리 공정 조건에 관한 연구 (The Effects of Cyclic Heat Treatment Process for Fine Microstructure of TiAl Cast Alloy)

  • 공만식;양현석
    • 열처리공학회지
    • /
    • 제32권5호
    • /
    • pp.195-200
    • /
    • 2019
  • For expanding the applications and workability of TiAl alloy, elongation is very important property. Fine microstructure is needed for elongation and physical properties of TiAl alloys. In this study, The effects of cyclic heat treatment process for fine microstructure of Ti-46Al-Nb-W-Cr-Si-C alloy, which was made by VAR (vacuum arc remelting) and VIM(vacuum induction melting) centrifugal casting process, was investigated. Cycle heat treatment process was very effective for recrystallization of this TiAl system, which has microstructure size of $50{\sim}100{\mu}m$ through pre-heat treatment, cyclic heat treatment in ${\alpha}+{\gamma}$ phase region and solution heat treatment respectively. Refined grain size was finally confirmed by photos of optical microscope and scanning electron microscope.

VIM에 의해 제조된 고주파 유도경화 베어링강의 특성에 관한 연구 (Characteristics of High Frequency Induction-Hardened Bearing Steel Produced by VIM)

  • 최병영;장정석
    • 한국재료학회지
    • /
    • 제8권12호
    • /
    • pp.1176-1181
    • /
    • 1998
  • VIM에 의해 제조된 0.55wt.% C-1.68wt.% Mn강을 사용하여 고주파 유도경화 베어링강의 특성을 조사하였다. 시편의 청정도는 DIN 50602에 의한 K4값이 6.41로 측정되어 높게 나타났다. 고주파 유도경화된 시편은 약 2.7mm의 유효경화층 깊이를 가진 표면경화층이 형성되었으며 불균질한 submicron크기의 lath 마르텐사이트가 표면경화층에 형성되었다. 회전접촉 피로 시험은 최대 헤르쯔 응력 492 kgmm$^{-2}$ 을 가하며 탄성유체 윤활조건에서 실시되었다. 회전접촉 피로시험 후 시편의 궤도면 직하에서 측정된 미소경도는 유도경화한 경우에 비해 표면직하 약 $500\mu\textrm{m}$ 깊이까지 증가하였다. 그 경도증가량의 최대치를 나타내는 위치는 표면에서부터 약 100$\mu\textrm{m}$ 깊이로 밝혀졌으며 백색부식영역 (white etching area)을 나타내었다 회전접촉 피로시험 후 시편의 궤도면 직하, 이 백색 부식영역에서 균열이 생성되고 전파하였다.

  • PDF

코바강의 탄소첨가량에 따른 강도에 미치는 영향 (The Effect on the Strength According to Carbon Content of Kovar Steel)

  • 최병희;최병기
    • 한국안전학회지
    • /
    • 제25권3호
    • /
    • pp.28-33
    • /
    • 2010
  • Ni alloy steel is able to use during long time because of good acid and corrosion resistance. So, it's research has focused on developing the alternative alloy which is economically feasible. Recently, consumption of Kovar steel is gradually increased in field of the jet engine and the gas turbine because of its low thermal expansive characteristics. The specimens of Kovar steel(29%Ni-17%Co) contain 0.00%C, 0.03%C, 0.06%C, 0.10%C and 0.20%C, respectively. Ingots are manufactured by VIM(vacuum induction melting furnace) and then specimens are made by automatic hot rolling after heat treatment. Strength of Kovar steel according to carbon contents is estimated by hardness, tensile and impact test. Hardness of the 0.20%C specimen is more improved approximately 14.4% than one of base metal. Its strength increases 32.4% of a base metal, and its impact energy is also enhance 11.5%.

볼밀링이 마그네슘-니켈 혼합분말의 수소화 반응특성에 미치는 영향 (Effect of Ball milling on the Hydrogenation Properties of Mg-Ni Powder Mixtures)

  • 한지성;김기원;안인섭;안효준
    • 한국수소및신에너지학회논문집
    • /
    • 제9권2호
    • /
    • pp.85-92
    • /
    • 1998
  • The hydrogenation behavior of $Mg_2Ni$ powder prepared by ball milling has been studied. Ball milled $Mg_2Ni$ was transformed to an amorphous-like state after 200hr ballmilling, and crystallized to $Mg_2NiH_x$ by hydrogenation at got. The hydrogen storage capacity gradually increased as a function of ball milling time. $Mg_2Ni$ by 400hr ballmilling shows higher hydrogen storage capacity (3H/M) than $Mg_2Ni$ by VIM(Vacuum Induction Melting).

  • PDF

Fe-(21.8, 24.1, 27.2)%Al 금속간 화합물의 고온 산화 (The oxidation of Fe-(21.8, 24.1, 27.2)%Al intermetallics)

  • 김기영;이동복
    • 한국표면공학회지
    • /
    • 제33권5호
    • /
    • pp.365-372
    • /
    • 2000
  • Pure $Fe_3$Al alloys with three different compositions of Fe-21.8%Al, Fe-24.1%Al and Fe-27.2%Al were prepared by vacuum induction melting followed by homogenization and hot forging. The long-time oxidation behavior of the prepared alloys was studied at 1073, 1273 and 1473k in air. The oxidation resistance greatly increased with an increase in Al contents. Thin and uniform oxide scales were always formed on Fe-27.2%Al, while thick and fragile oxide scales were formed on Fe-(21.8, 24.1%)Al. Internal oxidation was observed in Fe-(21.8, 24.1%)Al, when oxidized above 1273K. The major oxidation product of all the oxidized alloys was always $\alpha$-$Al_2$$O_3$.

  • PDF

극초고강도 이차경화형 마르텐사이트강의 기계적성질에 미치는 오스포밍 공정의 영향 (The Effect of Ausforming Process on Mechanical Properties of Ultrahigh Strength Secondary Hardening Martensitic Steels)

  • 김수빈;원윤정;송영범;조기섭
    • 열처리공학회지
    • /
    • 제34권4호
    • /
    • pp.179-184
    • /
    • 2021
  • Two types of secondary hardening martensitic steels, 10Co-14Ni and 6Co-5Ni, were produced by vacuum induction melting to investigate the effect of ausforming process on mechanical properties. According to the results of present study, the alloy samples ausformed at low temperature indicated a rather low hardness level in overall aging time despite the refinement of martensite lath width. As the result can closely be related with the presence of primary carbides precipitated within the initial austenite matrix, we confirmed that, in ultrahigh strength secondary hardening martensitic alloy steels, the ausforming process can rather limit the degree of secondary hardening during the subsequent aging treatment.

Interaction study of molten uranium with multilayer SiC/Y2O3 and Mo/Y2O3 coated graphite

  • S.K. Sharma;M.T. Saify;Sanjib Majumdar;Palash K. Mollick
    • Nuclear Engineering and Technology
    • /
    • 제55권5호
    • /
    • pp.1855-1862
    • /
    • 2023
  • Graphite crucibles are used for melting uranium and its alloys in VIM furnace. Various coating materials namely Al2O3, ZrO2, MgO etc. are applied on the inner surface of the crucibles using paint brush or thermal spray technique to mitigate U-C interaction. These leads to significant amount of carbon pick-up in uranium. In this study, the attempts are made to develop multilayer coatings comprising of SiC/Y2O3 and Mo/Y2O3 on graphite to study the feasibility of minimizing U-C interaction. The parameters are optimized to prepare SiC coating of about 70㎛ thickness using CVD technique on graphite coupons and subsequently Y2O3 coating of about 250㎛ thickness using plasma spray technique. Molybdenum and Y2O3 layers were deposited using plasma spray technique with 70㎛ and 250㎛ thickness, respectively. Interaction studies of the coated graphite with molten uranium at 1450℃ for 20 min revealed that Y2O3 coating with SiC interlayer provides physical barrier for uranium-graphite interaction, however, this led to the physical separation of coating layer. Y2O3 coating with Mo interlayer provided superior barrier effect showing no degradation and the coatings remained intact after interaction tests. Therefore, the Mo/Y2O3 coating was found to be a promising solution for minimizing carbon pick-up during uranium/uranium alloy melting.

Inclusion and mechanical properties of ODS-RAFM steels with Y, Ti, and Zr fabricated by melting

  • Qiu, Guo-xing;Wei, Xu-li;Bai, Chong;Miao, De-jun;Cao, Lei;Li, Xiao-ming
    • Nuclear Engineering and Technology
    • /
    • 제54권7호
    • /
    • pp.2376-2385
    • /
    • 2022
  • Two groups of oxide dispersion-strengthened reduced-activation ferritic/martensitic steels (A and B) were prepared by adding Y, Ti, and Zr into steels through vacuum induction melting to investigate the inclusions, microstructures, mechanical properties of the alloys. Results showed that particles with Y, Ti, and Zr easily formed. Massive, Zr-rich inclusions were found in B steel. Density of micron inclusions in A steel was 1.42 × 1014 m-3, and density of nanoparticles was 3.61 × 1016 m-3. More and finer MX carbides were found in steel tempered at 650 ℃, and yield strengths (YS) of A and B steel were 714±2 and 664±3.5 MPa. Thermomechanical processing (TMP) retained many dislocations, which improved the mechanical properties. YSs of A and B treated by TMP were 725±3 and 683±4 MPa. The existence of massive Zr-rich inclusions in B steels interrupted the continuity of the matrix and produced microcracks (fracture), which caused a reduction in mechanical properties. The presence of fine prior austenite grain size and inclusions was attributed to the low DBTTs of the A steels; DBTTs of A650 and A700 alloy were -79 and -65 ℃. Tempering temperature reduction and TMP are simple, readily useable methods that can lead to a superior balance of strength and impact toughness in industry applications.