• Title/Summary/Keyword: Vacuum exhaust

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The Analysis of the Unsteady Flow Field and Aerodynamic Sound of Fan Motor in a Vacuum Cleaner (진공청소기용 팬 모터의 비정상 유동 해석 및 공력소음 해석)

  • 김재열;심재기;송경석;오성민;양동조;김우진
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.281-286
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    • 2004
  • The vacuum cleaner motor runs on very high speed for the suction power. Specially, the motive power is provided by the impeller being rotate on very high speed. And centrifugal fan consists of the impeller, the diffuser, and the circular casing. Due to the high rotating speed or the impeller and small gap distance between the impeller and diffuser, the centrifugal fan makes very high noise level at BPF and harmonic frequencies. In order to calculate the sound pressure of centrifugal fan, the unsteady flow data is needed. And Noise cause is dividing to fluid noise by exhaust flow of fan and vibration noise by rotational vibration of vacuum cleaner fan motor. Until now, measuring method has been used to measure vibration by the accelerometer; this method has been not measured for the vibration in some parts of brush and commutator because of motor construction and 3-D vibrating mode. This paper was purposed on the accurate analysis, using laser vibration analyzer,. By using this measured data of noise cause against the difficult part in old times, we would like to use for the design of silent fan motor.

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An Experimental Study of a Diffuser Test Rig for Simulating High-Altitude Environment by using Hot (고온 연소가스를 이용한 고공 환경 모사용 디퓨저 실험장치 연구)

  • Yang, Jae-Jun;Lee, Yang-Suk;Kim, Yoo;Ko, Young-Sung;Kim, Yong-Wook;Kim, Chun-Taek
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.11a
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    • pp.31-34
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    • 2007
  • Performance tests of supersonic exhaust diffuser were conducted by using hot combustion gas for simulating high-altitude environment. The test rig consists of a combustion chamber, a vacuum chamber, water cooling ring and diffuser. Before combustion experiments, the preliminary leak tests were carried out on the liquid rocket engine and diffuser by using high pressure nitrogen(30barg) and a vacuum pump. The leak test results showed that there was no leaks at high pressure and vacuum pressure conditions.

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Study on Vacuum Pump Monitoring Using Adaptive Parameter Model (적응형 인자 모델을 이용한 개선된 진공펌프 상태진단에 관한 연구)

  • Lee, Kyu-Ho;Lee, Soo-Gab;Lim, Jong-Yeon;Cheung, Wan-Sup
    • Journal of the Korean Vacuum Society
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    • v.20 no.3
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    • pp.165-175
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    • 2011
  • This paper introduces statistical features observed from measured batch data from the multiple operation state variables of dry vacuum pumps running in the semiconductor processes. The amplitude distribution characteristics of such state variables as inlet pressures, supply currents of the booster and dry pumps, and exhaust pressures are shown to be divided into two or three distinctive regions. This observation gives an idea of using an adaptive parametric model (APM) chosen to describe their statistical features. This modelling, in comparison to the traditional dynamic time wrapping algorithm, is shown to provide superior performance in computation time and memory resources required in the preprocessing stage of sampled batch data for the diagnosis of running dry vacuum pumps. APM model-based batch data are demonstrated to be very appropriate for monitoring and diagnosing the running conditions of dry vacuum pumps.

Low Temperature Sealing of Plasma Display Panel using Organic Material (유기물을 사용한 PDP 저온 접합)

  • 문승일;이덕중;김영조;이윤희;주병권
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.15 no.11
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    • pp.976-980
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    • 2002
  • This paper repors on low temperature sealing process of PDP using binder and capping glass. The exhausting hole on rear glass of PDP was sealed by capping glass using screen-printed binder without exhausting glass tube. Based on the tubeless packaging process, out gassing problem could be reduced and vacuum conductance could be improved by eliminating exhaust tube.

Study on Vacuum Pump Capacity with Leakage of Tube Structure (튜브구조물의 누설을 포함한 진공 펌프 용량에 관한 연구)

  • Nam, Seong-Won
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.1157-1161
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    • 2011
  • Parametric study has been conducted to calculate the capacity of vacuum pump system that will be used to maintain the pressure of the tube system under atmosphere level. Recently many railroad researchers pay attention to the tube train system as one of the super high speed transportation system. To achieve the ultra super high speed, the inside of tube system should be maintained the low pressure level. In the low pressure environment, it is well known that air resistance of train is drastically decreased. Vacuum pump system will be used to make the low pressure level of tube system, exhaust the leakage air and supplement additional vacuum pumping. Qualitative and quantitative study has been conducted to review the effects of major parameters concerned with the capacity of vacuum pump system. As a results of these studies, we get the lump capacity of vacuum pump for various parameters. These results can be used to analyse the effects of the reduction of air resistance.

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What Is the Key Vacuum Technology for OLED Manufacturing Process?

  • Baek, Chung-Ryeol
    • Proceedings of the Korean Vacuum Society Conference
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    • 2014.02a
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    • pp.95-95
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    • 2014
  • An OLED(Organic Light-Emitting Diode) device based on the emissive electroluminescent layer a film of organic materials. OLED is used for many electronic devices such as TV, mobile phones, handheld games consoles. ULVAC's mass production systems are indispensable to the manufacturing of OLED device. ULVAC is a manufacturer and worldwide supplier of equipment and vacuum systems for the OLED, LCD, Semiconductor, Electronics, Optical device and related high technology industries. The SMD Series are single-substrate sputtering systems for deposition of films such as metal films and TCO (Transparent Conductive Oxide) films. ULVAC has delivered a large number of these systems not only Organic Evaporating systems but also LTPS CVD systems. The most important technology of thin-film encapsulation (TFE) is preventing moisture($H_2O$) and oxygen permeation into flexible OLED devices. As a polymer substrate does not offer the same barrier performance as glass substrate, the TFE should be developed on both the bottom and top side of the device layers for sufficient lifetimes. This report provides a review of promising thin-film barrier technologies as well as the WVTR(Water Vapor Transmission Rate) properties. Multilayer thin-film deposition technology of organic and inorganic layer is very effective method for increasing barrier performance of OLED device. Gases and water in the organic evaporating system is having a strong influence as impurities to OLED device. CRYO pump is one of the very useful vacuum components to reduce above impurities. There for CRYO pump is faster than conventional TMP exhaust velocity of gases and water. So, we suggest new method to make a good vacuum condition which is CRYO Trap addition on OLED evaporator. Alignment accuracy is one of the key technologies to perform high resolution OLED device. In order to reduce vibration characteristic of CRYO pump, ULVAC has developed low vibration CRYO pumps to achieve high resolution alignment performance between Metal mask and substrate. This report also includes ULVAC's approach for these issues.

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Fabrication of a Circular Coil for the Study on the Magnetic Field Tolerance of TMP

  • Baik, Kyungmin;Cheung, Wan-Sup;Lim, Jong-Yeon
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.02a
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    • pp.153-153
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    • 2013
  • Turbomolecular pump (TMP) is widely used to obtain and maintain high vacuum by spinning turbine rotors to migrate gas molecules to the exhaust of the pump. However, performance of the TMP has not been well observed when it is influenced by strong magnetic field. Such study may give useful information about magnetic field tolerance of TMP, development of magnetic shielding technique for key components of TMP, etc. For this purpose, magnetic field induced by a circular current source was firstly designed and investigated. Using spherical coordinates and vector potential, magnetic field throughout the space including axis of rotation was calculated. Due to the rotational symmetry of the circular current source, induced magnetic field is azimuthally symmetric and, thus, is analyzed by radial and polar components of the magnetic fields. In order to enhance the numerical accuracy for the calculation, magnetic field was expressed by complete elliptic integrals of first and second kinds. According to the calculation, when 1 A of DC-current passes through a 1 turned circular wire with 50 cm of diameter, overall magnitude of the inducedmagnetic field was about 0.02 Gauss, which was used to the determination of the current and the number of turns of wires to fabricate the coil for the study on the magnetic field tolerance of TMP.

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Numerical Study on the Adverse Pressure Gradient in Supersonic Diffuser (초음속 디퓨져 내부 역압력 구배에 대한 수치적 연구)

  • Kim, Jong Rok
    • Journal of the Korean Society of Propulsion Engineers
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    • v.17 no.4
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    • pp.43-48
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    • 2013
  • A study is analyzed on the adverse pressure gradient and the transient regime of supersonic diffuser with Computational Fluid Dynamic. The flow field of supersonic diffuser is calculated using Axisymmetric two-dimensional Navier-Stokes equation with $k-{\epsilon}$ turbulence model. The transient simulation is compared in terms of mach number and static temperature of vacuum chamber according to pressure variation of rocket engine combustion chamber. Combustion gas flow into the vacuum chamber during operation of the supersonic diffuser. According to this phenomenon, the pressure and the temperature rise in the vacuum chamber were observed. Thus, the protection system will be necessary to prevent the pressure and temperature rise in the transition process during operation of the subsonic diffuser.

ZnS thermal CVD's solution of phenomenon of roughing exhaust line blockage for increasing continous process time

  • Jo, Yong-Beom;Kim, Jin-Cheol;Choe, U-Seong;Jeong, Won-Ho;U, Si-Gwan
    • Proceedings of the Korean Vacuum Society Conference
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    • 2016.02a
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    • pp.117-117
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    • 2016
  • 일반적인 박막 성장용 CVD는 막 성장 시간이 짧게는 수분에서 수시간 정도 소요하기 때문에 장비에 문제가 발생 할 시 조치를 취하고 다음 현상을 개선하기에 용이 하였다. 그리고 대분분의 장비가 국산화되어 있을 만큼 많은 경험치가 축척되어 있다. 그러나 2, 4 족 화합물 성장용 CVD는 고아학 렌즈 생산용 장비로 국내에서는 아직 생소하고 공정 경험이 없는 새로운 장비이다. 2,4 족 화합물의 특징은 다음과 같다. 2,4 족 화합물은 M, N 이라는 두가 물질이 결합하여 형성한다. 2,4 족 화합물은 높은 융점과 낮은 증기압을 갖니다. 이런 물질들은 고온에서 아래와 같이 평형적으로 반응한다. $$nMN_{(s)}=nM_{(g)}+Nn_{(g)}$$ 화합물인 $MN_{(g)}$의 상태로 존재할 수 있으나 일바적으로 n=2인 4족 원소의 2원자 분자로된 기체가 지배적이다. 증기상을 이용한 성장 공정에서는 구성 원자나 분자를 만들어내는 단계, 이들을 공급원에서 기판까지 수송하는 단계, 기판 위에 흡착하는 단계, 핵의 생성과 단결정을 생성하는 단계, 필요치 않는 구성물을 제거하는 단계를 거쳐 공정이 진행 된다. 각 공정은 성장 물질에 충분한 자유도를 주어야하고 자유도를 주기 위해서는 많은 열에너지가 공급 되어야 한다. 따라서 기존의 박막 성장 공정 보다 성장 속도가 느리고 증착하는 양보다는 버리는 양이 많으며 버려지는 성장물질들은 급격한 온도 변화가 생기는 곳에서 급격히 증착하기 시작한다. 본 성장 공정이 진행되는 압력은 30 torr 부근이며 공정 온도는 $1000^{\circ}C$ 부근이다. 30 torr 영역에서는 열전달이 대기압과 같은 속도로 진행되기 때문에 지속적으로 온도에의해 손상을 받는 부위가 있을 수 있다. 높은 공정 온도와 높은 공정 압력은 내부 구조물로 발생된 열을 빠르게 장비 표면으로 수송하게 되고 그 결과 장비의 연결 부분에 장착된 오링에 손상을 주게 된다. 오링 손상을 방지 하기위해 냉각수 라인을 형성하여 오링을 보호하게 되면 열역학적 기울기가 급격히 발생하는 부분이므로 CVD의 반응 부산물들이 빠른 시간동안 증착하게 되고 막히는 현상이 발생하게 된다. 목표한 두게까지 박막을 성장시키기 위해서는 장시간 공정이 필수이며 장시간 공정을 안정적으로 가져가지 위해서는 배기 라인의 막힘 현상을 해결하여야 한다. 본 논문에서는 막힘 현상의 진행을 시간에 따라 해석하였으며 장시간 공정을 진행하기위해 필요한 요소와 기구적으로 조치가 가능한 방법에 대해 작성하였다.

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A study of improving filtration efficiency through SiC whisker synthesis on carbon felt by CVD VS method

  • Kim, Gwang-Ju;Choe, Du-Jin
    • Proceedings of the Korean Vacuum Society Conference
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    • 2016.02a
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    • pp.150-150
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    • 2016
  • Mankind is enjoying a great convenience of their life by the rapid growth of secondary industry since the Industrial Revolution and it is possible due to the invention of huge power such as engine. The automobile which plays the important role of industrial development and human movement is powered by the Engine Module, and especially Diesel engine is widely used because of mechanical durability and energy efficiency. The main work mechanism of the Diesel engine is composed of inhalation of the organic material (coal, oil, etc.), combustion, explosion and exhaust Cycle process then the carbon compound emissions during the last exhaust process are essential which is known as the major causes of air pollution issues in recent years. In particular, COx, called carbon oxide compound which is composed of a very small size of the particles from several ten to hundred nano meter and they exist as a suspension in the atmosphere. These Diesel particles can be accumulated at the respiratory organs and cause many serious diseases. In order to compensate for the weak point of such a Diesel Engine, the DPF(Diesel Particulate Filter) post-cleaning equipment has been used and it mainly consists of ceramic materials(SiC, Cordierite etc) because of the necessity for the engine system durability on the exposure of high temperature, high pressure and chemical harsh environmental. Ceramic Material filter, but it remains a lot of problems yet, such as limitations of collecting very small particles below micro size, high cost due to difficulties of manufacturing process and low fuel consumption efficiency due to back pressure increase by the small pore structure. This study is to test the possibility of new structure by direct infiltration of SiC Whisker on Carbon felt as the next generation filter and this new filter is expected to improve the above various problems of the Ceramic DPF currently in use and reduction of the cost simultaneously. In this experiment, non-catalytic VS CVD (Vapor-Solid Chemical Vaporized Deposition) system was adopted to keep high mechanical properties of SiC and MTS (Methyl-Trichloro-Silane) gas used as source and H2 gas used as dilute gas. From this, the suitable whisker growth for high performance filter was observed depending on each deposition conditions change (input gas ratio, temperature, mass flow rate etc.).

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