• Title/Summary/Keyword: Up Cut

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Improvement of the Accuracy in Machining Deep Pocket by Up Milling (상향절삭에 의한 깊은 홈 가공시 정밀도 향상에 대한 연구)

  • Lee, Sang-Kyu;Ko, Sung-Lim
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.4 s.97
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    • pp.220-228
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    • 1999
  • The machining accuracy has been improved with the development of NC machine tools and cutting tools. However, it is difficult to obtain a high degree of accuracy when machining deep pocket with long end mill, since machining accuracy is mainly dependant on the stiffness of the cutting tool. To improve surface accuracy in machining deep pocket using end mill, the performance by down cut and up cut is compared theoretically and experimentally. To verify usefulness of up milling, various experiments were carried out. As a result, it is found that up milling produce more accurate surface than down milling in machining deep pocket. For effective application of up milling, various values in helix angle, number of teeth, radial depth of cut and axial depth of cut are applied in experiment.

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Effects of the Grinding Conditions on the Machining Elasticity Parameter

  • Kim, Kang
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.3
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    • pp.62-67
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    • 2003
  • The grinding force generated during the grinding process causes an elastic deformation of the workpiece, grinding wheel, and machine system. Thus, the true depth of cut is always smaller than the apparent depth of cut. This is known as machining elasticity phenomenon. The machining elasticity parameter is defined as a ratio between the true depth of cut and the apparent depth of cut. It is an important factor to understand the material removal mechanism of the grinding process. To increase productivity, the value of this machining elasticity parameter must be large. Therefore, it is essential to know the characteristics of this parameter. The objective of this research is to study the effect of the major grinding conditions, such as table speed, depth of cut, on this parameter experimentally, Through this research, it is found that this parameter value is increasing when the table speed is decreasing or the depth of cut is increasing. Also, this parameter value depends on the grinding mode (up grinding, down grinding).

STUDIES ON UP-CUT ROTARY CULTIVATION

  • Wang, Changbing;Sang, Zhengzhong;Hu, Hangxiang
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1993.10a
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    • pp.551-555
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    • 1993
  • With the development of modern agriculture, a new cultivating method with high efficiency, good quality and low energy consumption should be developed to satisfy agricultural requirements. After comparing various cultivating patterns and summerizing research results, the submerged up-cut rotary cultivation is predicted to have bright futures and still some problems need to be solved.

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A Study on the Reliability Evaluation of Start-up Power Supply in Fossil Power Plant by Minimal Cut-Set Method (최소 컷셋법에 의한 화력발전소 기동전원의 신뢰도 예측에 관한 연구)

  • Choe, Gyu-Sik
    • The Transactions of the Korean Institute of Electrical Engineers A
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    • v.48 no.4
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    • pp.358-364
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    • 1999
  • The auxiliary transformers or start-up/stand-by transformer(s) are installed against the start-up and shut-down of generator and emergency status in fossil power plant. The on-site power supply configuration using these transformers must be determined, considering configuration requirements, site characteristics, reliability and availability severely because it is remarkably important for safety and ecfonomy of plant. The auxiliary or start-up/stand-by power supply configuration has been determined considering only safety requirements and construction cost until now in Korea. This paper presents general theorems for the reliability estimation and proposes 2-unit based 4 alternatives for the start-up power supply stystem of 500㎿ standardized fossil power plant. The reliability and unavailability of equipment, system and configuration are determined using minimal cut-set methodology. The optimized plan of 4 alternatives is determined based on this ultimate reliability and unavailability.

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Cutting Performance of a Developed Small-angle Spindle Tool (소형 앵글 스핀들 공구의 절삭성능에 관한 연구)

  • Kim, Jin Su;Kim, Yohng Jo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.2
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    • pp.111-117
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    • 2016
  • The cutting performance of a developed small-angle spindle tool was investigated with Al6061 using a TiAlN coated high-speed steel end mill. Up-cut and down-cut processes in a milling machine were carried out at the range of 1000-4000 rpm for spindle speed and 50-300 mm/min for feed rate. As a result, the highest cutting force in the Fx direction was obtained from the up-cut process when the spindle speed was 1000 rpm and the feed rate was 100 mm/min. In the Fy direction, the highest cutting force appeared in the up-cut process at a feed rate of 250 mm/min at the same spindle speed. Conversely, the lowest cutting force came out in the up-cut process at a spindle speed of 4000 rpm and a feed rate of 50 mm/min. As for surface finish, the finest surface roughness was obtained as Ra 0.7642 um at a spindle speed of 4000 rpm and a feed rate of 50 mm/min. Consequently, given the cutting performance of the developed small-angle spindle tool, we conclude that its use in industrial practice is feasible.

Effects of the Surface Grinding Conditions on the Machining Elasticity Parameter (평면연삭조건이 가공탄성계수에 미치는 영향)

  • 임관혁;김강
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.8
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    • pp.26-32
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    • 1998
  • The grinding force generated during the grinding process causes an elastic deformation of the workpiece, grinding wheel, and machine system. Thus, the true depth of cut is always smaller than the apparent depth of cut. This is known as machining elasticity phenomenon. The machining elasticity parameter is defined as a ratio between the true depth of cut and the apparent depth of cut. It is an important factor to understand the material removal mechanism of the grinding process. To increase productivity, the value of this machining elasticity parameter must be large. Therefore, it is essential to know the characteristics of this parameter. The objective of this research is to study the effect of the major grinding conditions, such as table speed and depth of cut, on this parameter experimentally. Through this research, it is found that this parameter value is increasing when the table speed is decreasing or the depth of cut is increasing. Also, this parameter value depends on the grinding mode (up grinding, down grinding).

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Design and Construction of a Pick-up Type Pulse Crop Harvester

  • Lee, Ki Yong;Yoo, Soonam;Han, Byung Hee;Choi, Yong;Choi, Il Su
    • Journal of Biosystems Engineering
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    • v.42 no.1
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    • pp.12-22
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    • 2017
  • Purpose: This aim of this study was to develop a pick-up type pulse crop harvester for harvesting cut and dried pulse crop. Methods: The pick-up type pulse crop harvester was designed and constructed. Its specifications and operating performance were investigated. Results: Compared with conventional bean harvesters, the pick-up type pulse crop harvester adopted seven rows of chains with tines to pick-up the cut and dried pulse crop on a flat or ridged field, two transverse threshing drums with steel wire teeth to reduce the threshing speed, and a tilt plate and plastic bucket elevator for conveying clean grain to reduce damage. The threshing speed and the oscillating frequency of the separating and cleaning parts according to crop type and condition could be varied easily to efficiently use engine power and to improve harvesting performance. The harvester showed forward speed ranges of 0 ~ 1.5 m/s during harvesting operation, and 0 ~ 2.5 m/s during road travelling. The pick-up width of the harvester was about 1 m. Conclusions: The pick-up type self-propelled 51.5 kW harvester was designed and constructed to harvest cut and dried pulse crop. The effective field capacity of the harvester was predicted as above 40 a/h.

The Output Characteristics Analysis by Cut-off Frequency Set-up of the LCR Filter on NPC Multi-Level Inverter with Trap-Filter (트랩필터를 갖는 NPC멀티레벨 인버터의 LCR필터 차단주파수 설정에 따른 출력특성 분석)

  • Kim, Soo-Hong;Kim, Yoon-Ho
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.5
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    • pp.892-897
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    • 2007
  • This paper presents the output filter design and the output characteristic analysis by cut-off frequency set up of the LCR filter on NPC multi-level inverter with trap-filter. The single-phase NPC three-level inverter operates at low switching frequency. The proposed LC trap filter is comprised of a conventional LCR output filter, by using LC trap filter the need for high damping resistor and low LC cut-off frequency is eliminated. Also. low damping resistor is increased the output filter system. The multilevel inverter system used NPC type inverter in proper system for high power application and controller is used DSP(TMS320C31). The effectiveness of proposed system confirmed the validity through SPICE simulation and experimental results.

Effects of the Tool Path on the Geometric Characteristics of Milled Surface (가공경로가 밀링가공면의 기하학적 특성에 미치는 영향)

  • Park, Moon-Jin;Kim, Kang
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.6
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    • pp.58-63
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    • 1998
  • There are lots of factors that are related to the geometric characteristics of machined surface. Among them, the tool path and milling mode (up cut milling or down cut milling) are the easiest controllable machining conditions. Thus, the first objective of this research is to study the effects of them on the milled surface that is generated by an end milling tool. To get precision parts, not only the machining process but also the measurement of geometric tolerance is important. But, this measurement requires a lot of time, because the infinite surface points must be measured in the ideal case. So, the second objective is to propose a simple flatness measurement method that can be available instead of the 3-D geometric tolerance measurement method, using a scale factor and characterized points. Finally, it is also shown that the possibility of flatness improvement by shifting the consecutive fine cutting tool path as compared with the last rough cutting tool path.

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Effects of cutting condition on surface roughness in the spiral up milling of aluminum alloy (알루미늄 합금의 스파이럴 상향가공 시 절삭조건이 표면거칠기에 미치는 영향)

  • Chun, Se-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.4
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    • pp.83-90
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    • 2014
  • The spiral up milling of an aluminum alloy was performed in this study. In accordance with the cutting condition, the surface roughness behavior and significance of the research with regard to specific factors were analyzed. The cutting speed, feed, and depth of the cut were found to be statistically significant. A higher cutting speed improved the surface roughness. On the other hand, as the feed and depth of the cut increase, the surface roughness decreases. An interaction effect between the feed and depth of the cut was detected. According to the surface roughness in relation to the cutting conditions, the model showed non-linear behavior.