• Title/Summary/Keyword: Uniform thickness

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Influence of Electrolytic KF on the Uniform Thickness of Oxide Layers Formed on AZ91 Mg Alloy by Plasma Electrolytic Oxidation

  • Song, Duck-Hyun;Lim, Dae-Young;Fedorov, Vladimir;Song, Jeong-Hwan
    • Korean Journal of Materials Research
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    • v.27 no.9
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    • pp.495-500
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    • 2017
  • Oxide layers were formed by an environmentally friendly plasma electrolytic oxidation (PEO) process on AZ91 Mg alloy. PEO treatment also resulted in strong adhesion between the oxide layer and the substrate. The influence of the KF electrolytic solution and the structure, composition, microstructure, and micro-hardness properties of the oxide layer were investigated. It was found that the addition of KF instead of KOH to the $Na_2SiO_3$ electrolytic solution increased the electrical conductivity. The oxide layers were mainly composed of MgO and $Mg_2SiO_4$ phases. The oxide layers exhibited solidification particles and pancake-shaped oxide melting. The pore size and surface roughness of the oxide layer decreased considerably with an increase in the concentration of KF, while densification of the oxide layers increased. It is shown that the addition of KF to the basis electrolyte resulted in fabricating of an oxide layer with higher surface hardness and smoother surface roughness on Mg alloys by the PEO process. The uniform thickness of the oxide layer formed on the Mg alloy substrates was largely determined by the electrolytic solution with KF, which suggests that the composition of the electrolytic solution is one of the key factors controlling the uniform thickness of the oxide layer.

A Study on Correlation of Dry Film Thickness with Multi-Nozzle Spray Pattern of Shop Primer (Shop Primer의 다중 노즐 분사 스프레이 패턴 인자와 도막두께의 상관관계에 관한 연구)

  • Yun, Won-Jun;Choi, Min-Kyu;Ro, Young-Shic
    • Journal of the Society of Naval Architects of Korea
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    • v.47 no.5
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    • pp.743-749
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    • 2010
  • Multi-nozzle spray painting procedure of the inorganic zinc shop primer was established in order to obtain uniform film thickness. The shop primer paint prevents the corrosion of steel block during shipbuilding. When the dry film thickness of shop primer is insufficient, rust will be generated on the steel block. Otherwise, thick coating of shop primer may be a problem of weld defect. So, it is important to obtain the uniform film thickness of shop primer. The uniformity of dry film thickness is affected by spray speed, distance from spray gun to target surface and overlapping span of spray path. In order to uniformly maintain coating thickness of shop primer, the coating procedure was established based on the correlation of shop primer spray variables.

Free-edge effect in cross-ply laminated plates under a uniform extension

  • Sheng, Hongyu;Ye, Jianqiao
    • Structural Engineering and Mechanics
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    • v.18 no.3
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    • pp.377-388
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    • 2004
  • Based on the basic equations of elasticity, free-edge effects on stresses in cross-ply laminated plates are found by using the state space method. The laminates are subjected to uniaxial-uniform extension plate, which is a typical example of general plane strain problem. The study takes into account material constants of all individual material layers and the state equation of a laminate is solved analytically in the through thickness direction. By this approach, a composite plate may be composed of an arbitrary number of orthotropic layers, each of which may have different material properties and thickness. The solution provides a continuous displacement and inter-laminar stress fields across all material interfaces and an approxiamte prediction to the singularity of stresses occurring in the boundary layer region of a free-edge. Numerical solutions are obtained and compared with the results obtained from an alternative numerical method.

Elastic bending analysis of irregular-shaped plates

  • Sakiyama, T.;Huang, M.
    • Structural Engineering and Mechanics
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    • v.7 no.3
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    • pp.289-302
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    • 1999
  • An approximate method for analyzing the bending problems of irregular-shaped plates is proposed. In this paper irregular-shaped plates are such plates as plate with opening, circular plate, semi-circular plate, elliptic plate, triangular plate, skew plate, rhombic plate, trapezoidal plate or the other polygonal plates which are not uniform rectangular plates. It is shown that these irregular-shaped plates can be considered finally as a kind of rectangular plates with non-uniform thickness. An opening in a plate can be considered as an extremely thin part of the plate, and a non-rectangular plate can be translated into a circumscribed rectangular plate whose additional parts are extremely thin or thick according to the boundary conditions of the original plate. Therefore any irregular-shaped plate can be replaced by the equivalent rectangular plate with non-uniform thickness. For various types of irregular-shaped plates the convergency and accuracy of numerical solution by proposed method are investigated.

Fabrication of Uniform Hollow Silica Nanospheres using a Cationic Polystyrene Core

  • Yun, Dong-Shin;Jang, Ho-Gyeom;Yoo, Jung-Whan
    • Bulletin of the Korean Chemical Society
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    • v.32 no.5
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    • pp.1534-1538
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    • 2011
  • Uniform, hollow nanosilica spheres were prepared by the chemical coating of cationic polystyrene (cPS) with tetraethylorthosilicate (TEOS), followed by calcination at 600 $^{\circ}C$ under air. cPS was synthesized by surfactant-free emulsion polymerization using 2,2'-azobis (2-methyl propionamidine) dihydrochloride as the cationic initiator, and poly(vinyl pyrrolidone) as a stabilizer. The resulting cPS spheres were 280 nm in diameter, and showed monodispersion. After coating, the hollow silica product was spherically shaped, and 330 nm in diameter, with a narrow distribution of sizes. Dispersion was uniform. Wall thickness was 25 nm, and surface area was 96.4 $m^2/g$, as determined by BET. The uniformity of the wall thickness was strongly dependent upon the cPS surface charge. The effects of TEOS and ammonia concentrations on shape, size, wall thickness, and surface roughness of hollow $SiO_2$ spheres were investigated. We observed that the wall thicknesses of hollow $SiO_2$ spheres increased and that silica size was simultaneously enhanced with increases in TEOS concentrations. When ammonia concentrations were increased, the irregularity of rough surfaces and aggregation of spherical particles were more severe because higher concentrations of ammonia result in faster hydrolysis and condensation of TEOS. These changes caused the silica to grow faster, resulting in hollow $SiO_2$ spheres with irregular, rough surfaces.

Direct Printing and Patterning of Highly Uniform Graphene Nanosheets for Applications in Flexible Electronics

  • Gu, Ja-Hun;Lee, Tae-Yun
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2011.05a
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    • pp.39.2-39.2
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    • 2011
  • With the steady increase in the demand for flexible devices, mainly in display panels, researchers have focused on finding a novel material that have excellent electrical properties even when it is bended or stretched, along with superior mechanical and thermal properties. Graphene, a single-layered two-dimensional carbon lattice, has recently attracted tremendous research interest in this respect. However, the limitations in the growing method of graphene, mainly chemical vapor deposition on transition metal catalysts, has posed severe problems in terms of device integration, due to the laborious transfer process that may damage and contaminate the graphene layer. In addition, to lower the overall cost, a fabrication technique that supports low temperature and low vacuum is required, which is the main reason why solution-based process for graphene layer deposition has become the hot issue. Nonetheless, a direct deposition method of large area, few-layered, and uniform graphene layers has not been reported yet, along with a convenient method of patterning them. Here, we report an evaporation-induced technique for directly depositing few layers of graphene nanosheets with excellent uniformity and thickness controllability on any substrate. The printed graphene nanosheets can be patterned into desired shapes and structures, which can be directly applicable as flexible and transparent electrode. To illustrate such potential, the transport properties and resistivity of the deposited graphene layers have been investigated according to their thickness. The induced internal flow of the graphene solution during tis evaporation allows uniform deposition with which its thickness, and thus resistivity can be tuned by controlling the composition ratio of the solute and solvent.

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Bending of FGM rectangular plates resting on non-uniform elastic foundations in thermal environment using an accurate theory

  • Bouderba, Bachir
    • Steel and Composite Structures
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    • v.27 no.3
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    • pp.311-325
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    • 2018
  • This article presents the bending analysis of FGM rectangular plates resting on non-uniform elastic foundations in thermal environment. Theoretical formulations are based on a recently developed refined shear deformation theory. The displacement field of the present theory is chosen based on nonlinear variations in the in-plane displacements through the thickness of the plate. The present theory satisfies the free transverse shear stress conditions on the top and bottom surfaces of the plate without using shear correction factor. Unlike the conventional trigonometric shear deformation theory, the present refined shear deformation theory contains only four unknowns as against five in case of other shear deformation theories. The material properties of the functionally graded plates are assumed to vary continuously through the thickness, according to a simple power law distribution of the volume fraction of the constituents. The elastic foundation is modeled as non-uniform foundation. The results of the shear deformation theories are compared together. Numerical examples cover the effects of the gradient index, plate aspect ratio, side-to-thickness ratio and elastic foundation parameters on the thermo-mechanical behavior of functionally graded plates. Numerical results show that the present theory can archive accuracy comparable to the existing higher order shear deformation theories that contain more number of unknowns.

Buckling Analysis of Pipelines with Reduced Cross Section (단면감소를 고려한 파이프의 좌굴에 관한 연구)

  • Choi, Dong-Ho;Ko, Young-Chan;Gwon, Sun-Gil;Lee, Joung-Sun
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.33 no.3
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    • pp.865-873
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    • 2013
  • This paper proposes a theoretical solution of elastic critical buckling load of infinitely long pipelines with non-uniform thickness under external pressure. The non-uniform cross section of pipelines can be considered as corroded or stiffened pipelines so that this paper can be a fundamental research of pipelines that are essential technology for offshore industries. The theoretical solution of pipelines with non-uniform thickness is derived with an assumption that a cylindrical shell under external pressure can be considered as a simple ring. The eigenfunctions are derived to obtain the critical buckling load. The reduced thickness and the reduced range are considered as variables in parametric analysis. The finite element analysis is performed to verify the theoretical solutions and the results of the analytic method and the finite element method are in good agreement.

Nonlinear static analysis of composite cylinders with metamaterial core layer, adjustable Poisson's ratio, and non-uniform thickness

  • Eipakchi, Hamidreza;Nasrekani, Farid Mahboubi
    • Steel and Composite Structures
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    • v.43 no.2
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    • pp.241-256
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    • 2022
  • In this article, an analytical procedure is presented for static analysis of composite cylinders with the geometrically nonlinear behavior, and non-uniform thickness profiles under different loading conditions by considering moderately large deformation. The composite cylinder includes two inner and outer isotropic layers and one honeycomb core layer with adjustable Poisson's ratio. The Mirsky-Herman theory in conjunction with the von-Karman nonlinear theory is employed to extract the governing equations which are a system of nonlinear differential equations with variable coefficients. The governing equations are solved analytically using the matched asymptotic expansion (MAE) method of the perturbation technique and the effects of moderately large deformations are studied. The presented method obtains the results with fast convergence and high accuracy even in the regions near the boundaries. Highlights: • An analytical procedure based on the matched asymptotic expansion method is proposed for the static nonlinear analysis of composite cylindrical shells with a honeycomb core layer and non-uniform thickness. • The effect of moderately large deformation has been considered in the kinematic relations by assuming the nonlinear von Karman theory. • By conducting a parametric study, the effect of the honeycomb structure on the results is studied. • By adjusting the Poisson ratio, the effect of auxetic behavior on the nonlinear results is investigated.

A Study on Application of Normal Oriented Path Generation Algorithm for Curved Surface Coating Process (곡면 코팅 공정을 위한 수직 지향 경로 생성 알고리즘 적용에 대한 연구)

  • Gun Ho Kim;Kihyun Kim;Jaehyun Park
    • Journal of the Semiconductor & Display Technology
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    • v.22 no.4
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    • pp.119-123
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    • 2023
  • This study is normal orientation technology of slit coating equipment to improve the quality of curved displays. Currently, the demand for curved displays is increasing significantly due to advantages such as screen immersion or design in various industries. Accordingly, changes in the display coating process are essential. In the curved display coating process, unlike the existing flat coating process, the nozzle must be rotated along the curvature of the curved surface to spray the coating solution. The coating solution must be applied while maintaining a uniform thickness. If the thickness of the coating liquid applied to the target surface is non-uniform, the quality of the product may be degraded such as image quality deterioration and light spreading. This paper presents technology and experimental results for keeping the nozzle of slit coating equipment perpendicular to the curved surface and is expected to contribute to the quality improvement of curved displays.

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