• Title/Summary/Keyword: Underwater welding

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A Study on the Development of Underwater Wet Welding Electrodes

  • Kim, Min-Nam
    • Journal of Ocean Engineering and Technology
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    • v.17 no.4
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    • pp.52-58
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    • 2003
  • Underwater wet arc welds were experimentally performed on the KR-RA steel plate as base metal by using four different types of flux coated electrodes: KT33, UWEE, UWCS, and TN20, UWEE, the individually designed flux coated underwater electrode, had good operability when compared with other domestic terrestrial electrodes, and imported goods. The hardness value and the portion of martensite of HAZ were increased, by using a rapid cooling rate, Mechanical properties were also examined experimentally with a multi-pass butt-welding specimen test. The individually designed flux coated electrode UWEE could be used in practice for underwater wet welds.

A Study on the Development of Underwater Wet Welding Electrodes

  • Kim, Min-Nam
    • International Journal of Ocean Engineering and Technology Speciallssue:Selected Papers
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    • v.6 no.1
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    • pp.75-81
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    • 2003
  • Underwater wet arc welds were experimentally performed on the KR-RA steel plate as base metal by using four different types of flux coated electrodes: KT33, UWEE, UWCS, and TN20. UWEE, the individually designed flux coated underwater electrode, had good operability when compared with other domestic terrestrial electrodes, and imported goods. The hardness value and the portion of martensite of HAZ were increased, by using a rapid cooling rate, Mechanical properties were also examined experimentally with a multi-pass butt-welding specimen test. The individually designed flux coated electrode UWEE could be used in practice for underwater wet welds.

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A Study on Tensile Restraint Crack Critical Stress Characteristcs of Gravity-Wet-Type Underwater Welded Joints (중력식 습식 수중용접부의 인강구속균열 임계응력 특성에 관한 연구)

  • O, Se-Gyu;Gang, Mun-Ho;Han, Sang-Deok
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.23 no.2
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    • pp.61-65
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    • 1987
  • In this study, the characteristics of TRC (tensile restraint crack) critical stress in the gravity type underwater wet welding process and in the in-air welding have been investigated for Y, y and 45$^{\circ}$r grooves using the KR Grade A-3 steel plates and the E4303 covered electrodes. The following results were obtained: (1) In the TRC tests, the initial critical stress of Y groove is higher than those of the 45$^{\circ}$r single bebel grooves in both in-air and underwater weldings, and the cold fracture sensitivity is higher in the underwater welding than in the in-air welding. (2) The hardness of underwater weld metal is the highest in heat affected zone is about Hk 365 in the in-air weld but Hk 670 in the underwater weld which is higher for cooling speed is more rapid, resulting in the lower critical stress by increase of fracture sensitivity. (3) The diffusible hydrogen quantity for 48 hours is about 18cc/100g-weld-metal in the in-air welding but 48cc/100g-weld-metal in the underwater welding. So that, in the case of underwater welding the diffusible hydrogen penetrates about 3 times more than that in the in-air welding.

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A Study on Tensile Restraint Crack Critical Stress Characteristcs of Gravity-Wet-Type Underwater Welded Joints (중력식 습식 수중용접부의 인강구속균열 임계응력 특성에 관한 연구)

  • Sae Kyoo Oh;Moon Ho Kang;Sang Deok Han
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.23 no.2
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    • pp.15-15
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    • 1987
  • In this study, the characteristics of TRC (tensile restraint crack) critical stress in the gravity type underwater wet welding process and in the in-air welding have been investigated for Y, y and 45°r grooves using the KR Grade A-3 steel plates and the E4303 covered electrodes. The following results were obtained: (1) In the TRC tests, the initial critical stress of Y groove is higher than those of the 45°r single bebel grooves in both in-air and underwater weldings, and the cold fracture sensitivity is higher in the underwater welding than in the in-air welding. (2) The hardness of underwater weld metal is the highest in heat affected zone is about Hk 365 in the in-air weld but Hk 670 in the underwater weld which is higher for cooling speed is more rapid, resulting in the lower critical stress by increase of fracture sensitivity. (3) The diffusible hydrogen quantity for 48 hours is about 18cc/100g-weld-metal in the in-air welding but 48cc/100g-weld-metal in the underwater welding. So that, in the case of underwater welding the diffusible hydrogen penetrates about 3 times more than that in the in-air welding.

A Study on the Mechanical Properties of Underwater Wet Arc Welds using the SM41 (선체용 압연강판에 대한 습식 수중 아크용접부의 기계적 특성에 관한 연구)

  • Kim, C.G.;Kwak, H.W.;Kim, M.N.
    • Journal of Power System Engineering
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    • v.12 no.2
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    • pp.48-54
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    • 2008
  • Underwater wet arc welds of rolled steel plate (SM41) where studied welding and mechanical properties macro and narrow than that of the other things. Tensile strength of UWEB obtained to 521.5 MPa and of USBL was 524.1 MPa, but the highest elongation value was 4.68 %(UWEB). Bending strength(1166.6 MPa) of USBL is the largest and of UWEB in 1047 MPa, But deflection(22.73 mm) of UWEB in large than that of USBL(22.63 mm). Impact value(144.36 $J/cm^2$) of JPUW is the largest and of UWEB(140 $J/cm^2$) come after.

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Optimization for Underwater Welding of Marine Steel Plates (선박용 강판의 수중 용접 최적화에 관한 연구)

  • 오세규
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.20 no.1
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    • pp.49-59
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    • 1984
  • Optimizing investigation of characteristics of underwater welding by a gravity type arc welding process was experimentally carried out by using six types of domestic coated welding electrodes for welding of domestic marine structural steel plates (KR Grade A-1, SWS41A, SWS41B,) in order to develop the underwater welding techniques in practical use. Main results obtained are summarized as follows: 1. The absorption speed of the coating of domestic coated lime titania type welding-electrode became constant at about 60 minutes in water and it was about 0.18%/min during initial 8 minutes of absorption time. 2. Thus, the immediate welding electrode could be used in underwater welding for such a short time in comparison with the joint strength of in-atmosphere-and on-water-welding by dry-, wet-or immediate-welding-electrode. 3. By bead appearance and X-ray inspection, ilmenite, limetitania and high titanium oxide types of electrodes were found better for underwater-welding of 10 mm KR Grade A-1 steel plates, while proper welding angle, current and electrode diameter were 6$0^{\circ}C$, above 160A and 4mm respectively under 28cm/min of welding speed. 4. The weld metal tensile strength or proof stress of underwater-welded-joints has a quadratic relationship with the heat input, and the optimal heat input zone is about 13 to 15KJ/cm for 10mm SWS41A steel plates, resulting from consideration upon both joint efficiency of above-100% and recovery of impact strength and strain. Meanwhile, the optimal heat input zone resulting from tension-tension fatigue limit above the base metal's of SWS41A plates is 16 to 19KJ/cm. Reliability of all the empirical equations reveals 95% confidence level. 6. The microstructure of the underwater welds of SES41A welded in such a zone has no weld defects such as hydrogen brittleness with supreme high hardness, since the HAZ-bond boundary area adjacent to both surface and base metal has only Hv400 max with the microstructure of fine martensite, bainite, pearlite and small amount of ferrite.

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Explosion Bulge Test Underwater of 800MPa Grade Pre-heat Free Welding Plate (800MPa급 무예열 용접 판재의 수중 폭파변형시험)

  • Park, Tae-Won;Song, Young-Beum;Kim, Jin-Young;Yang, Sung-Ho;Park, Chul-Gyu;Seo, Jun-Suck;Kim, Hee-Jin
    • Journal of Welding and Joining
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    • v.28 no.6
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    • pp.63-69
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    • 2010
  • The pre-heat free consumables for GMAW, SAW and FCAW processes that matche with the Cu-bearing PFS-700 steel which has yield strength over 700MPa were developed and evaluated to see the suitability in military such as submarine and battle ship. Explosion Bulge Test underwater was developed and applied to see the reliability of welded structure. All welding was conducted without pre-heat before welding, the interpass temperature was below $150^{\circ}C$ for all welding conditions. Tensile strength for the weld metal in GMAW, SAW and FCAW process is 887MPa, 875MPa and 813MPa, respectively, these values are similar to the base metal of PFS-700 steel of 838MPa. EBT results in GMAW, SAW and FCAW show 14.0%, 14.02% and 15.9% reduction of thickness without generation of crack, respectively and stand-off distance was set up properly to have over 14.0% reduction of thickness. Through EBT results, the developed new consumables are applicable to the weapon systems such as submarine and battle ship.

Explosion Bulge Test in Underwater of 800MPa Grade Pre-Heat Free Welding Plate (800MPa급 무예열 용접 판재의 수중 폭파변형시험)

  • Park, Tae-Won;Song, Young-Bum;Kim, Jin-Young;Yang, Seong-Ho;Hong, Sung-Suk;Shim, In-Ok;Park, Chul-Kyu;Kim, Hee-Jin
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.63-63
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    • 2010
  • The pre-heat free consumables for GMAW, SAW and FCAW processes that matches the Cu-bearing PFS-700 steel which has yield strength over 700MPa were developed and evaluated to see the suitability in military such as submarine and battle ship. Explosion bulge test in underwater was developed and applied to see the reliability of welded structure. All welding was conducted without pre-heat before welding, the interpass temperature was below $150^{\circ}C$ for all welding conditions. Tensile strength for the weld metal in GMAW, SAW and FCAW process is 887MPa, 875MPa and 813MPa, respectively, these values are similar to the base metal of PFS-700 steel of 838MPa. EBT results in GMAW, SAW and FCAW show 14.0%, 14.02% and 15.9% reduction of thickness without generation of crack, respectively and stand-off distance was set up properly to have over 14.0% reduction of thickness. Through EBT results, the developed new consumables are applicable to the weapon systems such as submarine and battle ship.

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A Study on the Corrosion Properties of Underwater Wet Arc Welds Using the SM 41 (선체용 압연 강판의 습식 수중 아크 용접부의 부식특성에 관한 연구)

  • Kwak, H.H.;Ki., C.G.;Kim, M.N.;Hwang, S.H.
    • Journal of Power System Engineering
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    • v.9 no.4
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    • pp.110-117
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    • 2005
  • Underwater wet arc welds were experimentally performed on 11mm thick KR-RA steel plate using six different types of flux coated electrodes of 4.0mm diameter, KSKR, KSKT, USBL, JPUW, UWEA and UWEB. From analysis of bead appearance, detachability of weld slag, spatter occurrence and arc stability, JPUW gives the best result, and UWEB is superior to KSKR and KSKT. By experimental result of hardness distribution on the weld bonds, UWEB weld has the narrowest bond structure which is probable condition to get the best mechanical properties of weld. UWEB and JPUW welds have more even hardness distribution across weld deposit and base metal. Upon polarization test to measure the respondency of corrosion, the electrode of UWEB shows the most excellent degree due to the low open circuit potential difference.

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A Study on the Corrosion Properties of Underwater Wet Arc Welds using the SM 41 (선체용 압연 강판의 습식 수중 아크 용접부의 부식특성에 관한 연구)

  • Kwak, H.H.;Kim, C.G.;Kim, M.N.;Hwang, S.H.
    • Journal of Power System Engineering
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    • v.10 no.4
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    • pp.111-118
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    • 2006
  • Underwater wet arc welds were experimentally performed on 11mm thick KR-RA steel plate using six different types of flux coated electrodes of 4.0mm diameter, KSKR, KSKT, USBL, JPUW, UWEA and UWEB. From analysis of bead appearance, detachability of weld slag, spatter occurrence and arc stability, JPUW gives the best result, and UWEB is superior to KSKR and KSKT. By experimental result of hardness distribution on the weld bonds, UWEB weld has the narrowest bond structure which is probable condition to get the best mechanical properties of weld. UWEB and JPUW welds have more even hardness distribution across weld deposit and base metal. Upon polarization test to measure the respondency of corrosion, the electrode of UWEB shows the most excellent degree due to the low open circuit potential difference.

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