• Title/Summary/Keyword: Ultrasonic sound

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Reducing the Non Grinding Time in Grinding Operations(1st Report) -Reducing the Air Grinding time using Sound Sensor- (연삭가공에 있어 비가공 시간 단축에 관한 연구(I) -음향센서를 이용한 공연삭 시간의 단축-)

  • KIM, Sun Ho;AHN, Jung-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.5
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    • pp.85-91
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    • 1997
  • Air grinding time in grinding process has a great effect on its efficiency due to low feedrate. This paper presents a reduction methos of air grinding time in cylindrical plunge grinding operation. Tje reduction of air grinding time is accomplished by finding the distance between contact point and rising point of ultra- sonic signal of the grinding wheel to workpiece. It uses a variation of sound signal generated by the flow of coolant when the grinding wheel approaches to workpiece. The ultrasonic sensor with 23 kHz center fre- quency and 8 kHz bandwidth is used to find the nearest approaching point(NAP). Monitoring and control system of the grinding conditions is implemented with CNC controller to control feedrate override and ultrasonic sensor to find NAP. The experimental result shows that the ultrasonic signal is a good measure- ment to find NAP. But it needs the considerations for the effect of the relationship between flowrate of coolant and diameter of workpiece.

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A study on Contact Pressure Measurement of SM45C/STS410 Materials by Means of Ultrasonic Waves (초음파에 의한 SM45C/STS410재의 접촉압력측정에 관한 연구)

  • Yi, W.;Yun, I.S.;Jeong, E.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.11
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    • pp.92-99
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    • 1996
  • The contact pressure in jointed plates was measured by means of an improved ultrasonic technique. In order to get calibration curve, the relationship between contact pressure and ratio of boundary and bottom echo of normal beam probes were obtained for the calibration blocks with various surface roughness. The ratio of boundary and bottom echoes were measured for the upper/under plates locally compressed with uniform pressure, and the distribution of contact pressure was obtaines. The measured pressure has a good agreement with results of FEM analysis. Thus the proposed ultrasonic method in this work is very useful to measure the contact pressure.

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The determination of transducer location and ultrasonic wave propagation through temperature gradients in fillet are welding (온도구배가 있는 필릿용접에서 초음파의 전파와 탐촉자의 위치 결정)

  • 정선국;조형석
    • Journal of Welding and Joining
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    • v.15 no.3
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    • pp.109-117
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    • 1997
  • The temperature gradient in weldment changes the transit time and distorts the direction of the ultrasound beam to the higher temperature regions due to the lower sound speed in the hotter regions of the weldment. This paper describes a ray-tracing method for calculating the effects of temperature gradients on ultrasonic propagation in fillet arc weldig. In the method, weldment is conceptually devided into a number of layers and the refraction and sound speed at each layer is calculated using the temperature which calculated from analytical solution. Calculating the time and location of echoes arrived from various interfaces around a molten weld pool determines the optimum location of ultrasonic transducers and the correct position of flaws.

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One-Sided Nondestructive Evaluation of Back-Side Wedge By Using Ultrasonic Sound (초음파를 이용한 배면웨지의 일방향 비파괴 특성평가)

  • Jeong, Jong-An;Hsu, David K.;Im, Kwang-Hee
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.6
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    • pp.773-777
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    • 2011
  • Conventional ultrasonic thickness measurement is to be considered as the assumption that the ultrasonic velocity is known. In actual applications the velocity is often not well known and access is often limited to one side. This paper aims at determining the ultrasonic velocity and thickness of plates with parallel or wedged surfaces using contact measurements made on one surface only. For wedged plates the thickness at one point and the wedge angle are determined. Equations are used for determining the ultrasonic velocity, thickness and wedge angle of the plate based on the times-of-flight measured by two contact transducers coupled to one surface. The time-of-flight of the obliquely reflected longitudinal wave echo was measured as a function of the separation between the two transducers. In addition, a simulation was made for comparing the experimental data and a FEM image. Experiments and simulations were performed on flat and wedged plates of aluminium materials; the calculated results for the unknown quantities are generally agreed with them to some degree.

A Separator system for underwater observing instrument (수중 관측 및 탐사장비 원격분리 시스템의 개발)

  • Kim, Young-Jin;Jeong, Han-Cheol;Huh, Kyung-Moo;Cho, Young-June
    • Proceedings of the KIEE Conference
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    • 2005.05a
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    • pp.158-160
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    • 2005
  • In order to successfully exploit underwater resources, the first step would be a marine environmental research and exploration on the seafloor. Traditionally one sets up a long-term underwater experimental unit on the seafloor and retrieves the unit later after a certain period time. Essential to these applications is the reliable teleoperation and telemetering of the unit. In our proposed ultrasonic-wave remote control system and an underwater sound recognition algorithm that can identify the sound signal without the influence of disturbances due to underwater environmental changes. The proposed method provides a means suitable for units which require low power dissipation and long-time underwater operation. We demonstrate its ability of securing stability and fast sound recognition through experimental methods.

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Development of a High Power Ultrasonic Transducer for Steel Pickling Process

  • Han, Chang-Soo;Kim, Jeong-Ha
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.65.3-65
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    • 2001
  • In order to apply for pickling line in cold rolling process, a high power magnetostrictive ultrasonic transducer was developed. The transducer is expected to overcome the shortcomings of conventional high power ultrasonic transducers. The transducer consists of Fe-Co-V alloy sheets for the magnetostrictive material, an ultrasonic horn made of Hastelloy to withstand acid solution, and electric driving circuit. In the development, the transducer was designed with the theoretical and numerical methods such as finite element method, and was characterized with experimental water tanks. The developed transducers turned out to be able to generate the sound pressure up to 20,000 Pa, and to be suitable for application ...

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Creep Damage Evaluation of High-Temperature Pipeline in Power Plant by Using Ultrasonic Velocity Measurement and Hardness Test (초음파 음속 및 경도법에 의한 발전소 고온배관재의 크리프 손상평가)

  • Hur, Kwang-Beom;Yoo, Keun-Bong;Cho, Yong-Sang;Lee, Sang-Guk
    • Journal of Ocean Engineering and Technology
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    • v.13 no.3 s.33
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    • pp.92-99
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    • 1999
  • High temperature and pressure materials in power plant are degraded by creep damage, if they are exposed to constant loads for long times, which occurs in load bearing structures of pressurized components operationg at elevated temperatures. Many conventional measurement techniques such as replica method, electric resistance method, and hardness test method for measuring creep damgage have been used. So far, the replica method is mainly used for the inspection of high temperature and pressure components. This technique is, however, restricted to applications at the surface of the testpieces and cannot be used to material inside. In this paper, ultrasonic evaluation for the detection of creep damage in the form of cavaties on grain boundaries or intergranular microcracks were carried out. And the absolute measuring method of quantitative ultrasonic velocity technique for Cr-Mo material degradation was analyzed. As a result of ultrasonic tests for crept for specimens, we founded that the sound velocity was decreased as increase of creep life fraction(${phi}c$) and also, confirmed that hardness was decreased as increase of creep life fraction(${phi}c$).

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Creep Damage Evaluation of High-Temperature Pipeline Material for Fossil Power Plant by Ultrasonic Test Method (초음파에 의한 발전소 고온배관재료의 크리프손상 평가)

  • Lee, Sang-Guk;Chung, Min-Hwa
    • Journal of Ocean Engineering and Technology
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    • v.13 no.2 s.32
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    • pp.99-107
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    • 1999
  • Boiler high-temperature pipelines such as main steam pipe, header and steam drum in fossil power plants are degraded by creep damage due to severe operationg conditions which are high temperature and high pressure for an extended period time. Such material degradation leads to various component failures causing serious accidents at the plants. Conventional measurement techniques such as replica method, electric resistance method, and hardness test method have such disadvantages as complex preparation and measurement procedures, too many control parameters, and therefore, low practicality and they were applied only to component surfaces with good accessibility. In this paper, artificial creep degradation test and ultrasonic measurement for their creep degraded specimens have been carried out for the purpose of evaluation for creep damage which can occur in high-temperature pipeline of fossil power plant. Absolute measuring method of quantitative ultrasonic measurement for material degradation was established, and long term creep degradationtests using life prediction formula were carried out. As a result of ultrasonic tests for crept specimens, we confirmed that the sound velocity decreased and the attenuation coefficient linearly increased in proportion to the increase of creep fractiin(${\phi}$c).

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Frequency Spectrum Analysis of Corona Discharge Source Measured by Ultrasound Detector (초음파 감지기로 측정한 코로나 방전 소스의 주파수 스펙트럼 분석)

  • Cho, Hyun-Seob
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.12 no.1
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    • pp.78-82
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    • 2019
  • This paper addressed the spectrum of ultrasonic waves produced by arc and/or coronal discharge inside the switchboard. Portable ultrasound sensors are useful for detecting discharge phenomena, such as coronal means in electrical systems. However, a typical handheld ultrasound detector has a disadvantage of determining the type of problem by listening to the sound characteristics and predicting the results, as a result of the determination of whether a discharge is present. Therefore, a new method of analysis is required to distinguish ultrasonic characteristics. In this paper, we published an ultrasound analysis case study to visualize the sound of ultrasonic waves measured with ultrasonic sensors. From the results of the experiment, it was possible to detect coronal discharge and serial arc discharge without interference by the ultrasonic detection system.

Creep Damage Evaluation of Cr-Mo Steel High-Temperature Pipeline Material for Fossil Power Plant Using Ultrasonic Test Method (초음파법을 이용한 Cr-Mo강 고온배관재료의 크리프손상 평가)

  • Lee, Sang-Guk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.1
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    • pp.18-26
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    • 2000
  • Boiler high-temperature pipelines such as main steam pipe, header and steam drum in fossil power plants are degraded by creep damage due to severe operating conditions such as high temperature and high pressure for an extended period time. Conventional measurement techniques(replica method, electric resistance method, and hardness test method) for measuring creep damage have such disadvantages as complex preparation and measurement procedures, too many control parameters. And also these techniques have low practicality and applied only to component surfaces with good accessibility. In this paper, artificial creep degradation test and ultrasonic measurement for their creep degraded specimens(Cr-Mo alloy steels) were carried out for the purpose of evaluation for creep damage. Absolute measuring method of quantitative ultrasonic measurement for material degradation was established, and long term creep degradation tests using life prediction formula were carried out. As a result of ultrasonic tests for crept specimens. we conformed that both the sound velocity decreased and attenuation coefficient linearly increased in proportion to the Increase of creep life fraction($\Phi$c).

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