• Title/Summary/Keyword: Ultrasonic nondestructive testing

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Feasibility Study on Ultrasonic Velocity for Evaluation of Microstructure and Quality of Cast Iron (초음파 속도 측정에 의한 주철의 미세구조 및 품질평가 가능성 검토)

  • Choi, C.Y.;Hyun, C.Y.;Byeon, Jai-Won
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.2
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    • pp.155-161
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    • 2012
  • It was attempted to evaluate the microstructure and quality of various types of cast iron by ultrasonic velocity measurement. Three types of commercial gray cast iron and ductile cast iron were used for this investigation, respectively. One type of the ductile cast iron was heat-treated as a function of annealing time to produce different microstructure. Ultrasonic velocity measurement, microstructural analysis (pearlite area fraction, graphite length and nodularity), and hardness measurement were performed to find empirical correlations among these parameters. Ultrasonic velocity of ductile cast iron was markedly faster than that of gray cast iron. Ultrasonic velocity decreased with the decrease of fraction of pearlite structure. As a quality monitoring parameter of cast iron, potential of ultrasonic velocity was suggested.

Study on Performance Demonstration Test Result of Ultrasonic Examination in Nuclear Power Plant (원자력발전소 초음파검사자 기량검증시험 결과 검토)

  • Jung, Nam-Du;Moon, Yong-Sig;Lee, Seung-Pyo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.34 no.5
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    • pp.384-389
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    • 2014
  • In this paper, the result of an ultrasonic performance demonstration are analyzed. The requirements for an ultrasonic performance demonstration (PD) for a nuclear power plant were first described in ASME B&P Code Section XI, Appendix VIII (1989 winter addenda). In order to establish the performance demonstration scheme in Korean nuclear power plants, the Korea Hydro & Nuclear Power Co. Ltd (KHNP) has developed the Korean Performance Demonstration (KPD) system for the for the ultrasonic examination of nuclear power plants. An analysis of the ultrasonic performance demonstration results from 2004 through 2013 will improve the detection of flaws in an ultrasonic examination, as well as the further development of the KPD training system.

Ultrasonic Nonlinearity of AISI316 Austenitic Steel Subjected to Long-Term Isothermal Aging (장시간 등온열화된 AISI316 오스테나이트강의 초음파 비선형성)

  • Gong, Won-Sik;Kim, ChungSeok
    • Journal of the Korean Society for Nondestructive Testing
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    • v.34 no.3
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    • pp.241-247
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    • 2014
  • This study presents the ultrasonic nonlinearity of AISI316 austenitic stainless steels subjected to longterm isothermal aging. These steels are attractive materials for use in industrial mechanical structures because of their strength at high-temperatures and their chemical stability. The test materials were subjected to accelerated heat-treatment in an electrical furnace for a predetermined aging duration. The variations in the ultrasonic nonlinearity and microstructural damage were carefully evaluated through observation of the microstructure. The ultrasonic nonlinearity stiffly dropped after aging for up to 1000 h and, then, monotonously decreased. The polygonal shape of the initial grain structures changed to circular, especially as the annealing twins in the grains dissolved and disappeared. The delta ferrite on the grain boundaries could not be observed at 1000 h of aging, and these continuously transformed into their sigma phases. Consequently, in the intial aging period, the rapid decrease in the ultrasonic nonlinearity was caused by voids, dislocations, and twin annihilation. The continuous monotonic decrease in the ultrasonic nonlinearity after the first drop resulted from the generation of $Cr_{23}C_6$ precipitates and ${\sigma}$ phases.

Development of an Intelligent Ultrasonic Signature Classification Software for Discrimination of Flaws in Weldments (용접 결함 종류 판별을 위한 지능형 초음파 신호 분류 소프트웨어의 개발)

  • Kim, H.J.;Song, S.J.;Jeong, H.D.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.17 no.4
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    • pp.248-261
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    • 1997
  • Ultrasonic pattern recognition is the most effective approach to the problem of discriminating types of flaws in weldments based on ultrasonic flaw signals. In spite of significant progress in the research on this methodology, it has not been widely used in many practical ultrasonic inspections of weldments in industry. Hence, for the convenient application of this approach in many practical situations, we develop an intelligent ultrasonic signature classification software which can discriminate types of flaws in weldments based on their ultrasonic signals using various tools in artificial intelligence such as neural networks. This software shows the excellent performance in an experimental problem where flaws in weldments are classified into two categories of cracks and non-cracks. This performance demonstrates the high possibility of this software as a practical tool for ultrasonic flaw classification in weldments.

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Identification of Flaw Signals Using Deconvolution in Angle Beam Ultrasonic Testing of Welded Joints (용접부 초음파 사각 탐상에서 디컨볼루션을 이용한 균열신호와 기하학적 반사신호의 식별)

  • Song, Sung-Jin;Kim, Jun-Young;Kim, Young-H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.4
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    • pp.422-429
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    • 2002
  • The identification of ultrasonic flaw signals is a truly difficult task in the angle beam testing of welded joints due to non-relevant signals from the geometric reflectors such as weld roots and counter bores. This paper describes a new approach called "technique for identification of flaw signal using deconvolution(TIFD)" in order to identify the flaw signals in such a problematic situation. The concept of similarity function based on the deconvolution is introduced in the proposed approach. The "reference" signals from both flaws and geometric reflectors and test signals are acquired and normalized. The similarity functions are obtained by deconvolution of test signals with reference signals. The flaw signals could be identified by the patterns of similarity function. The initiative results show great potential of TIFD to distinguish notch comer signals from the geometric reflections.

Single Layer Array of Transmitting and Receiving Spiral Coils for Magnetostrictive Type Long-Range Ultrasonic Testing (자왜방식 원거리 초음파검사를 위한 단층 송수신 나선형 코일 배열)

  • Choi, Myoung Seon;Kim, Yoo Jin;Lee, Hyo Moon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.2
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    • pp.219-225
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    • 2013
  • Separate and layered transmitting and receiving spiral coil arrays had been used for the optimized individual applications of magnetostrictive type long-range ultrasonic testing. In this study, it was demonstrated that when taking advantages of the spiral coils with the leg width reduced to be half of the previous one and of the empty spaces due to the decrease of leg width, the transmitting and receiving coil array can be arranged to form a single layer structure allowing more easy use and fabrication. Because of the number of turns of the receiving coils that is proportional to their leg width, the sensitivity of the single layer coil array was about half that of the corresponding double layer coil array while it allowed the receiving amplifier to get faster recovery from a saturation due to the main bang echo. It was also found that the two types of coil arrays have almost the same performances in the view points of signal-to-noise ratio and directivity control.

Development of the Phased Array Ultrasonic Testing Technique for Nuclear Power Plant's Small Bore Piping Socket Weld (원전 소구경 배관 소켓용접부 위상배열 초음파검사 기술 개발)

  • Yoon, Byung-Sik;Kim, Yong-Sik;Lee, Jeong-Seok
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.4
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    • pp.368-375
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    • 2013
  • Failure of small bore piping welds is a recurring problem at nuclear power plants. And the socket weld cracking in small bore piping has caused unplanned plant shutdowns for repair and high economic impact on the plants. Consequently, early crack detection, including the detection of manufacturing defects, is of the utmost importance. Until now, the surface inspection methods has been applied according to ASME Section XI requirements. But the ultrasonic inspection as a volumetric method is also applying to enforce the inspection requirement. However, the conventional manual ultrasonic inspection techniques are used to detect service induced fatigue cracks. And there was uncertainty on manual ultrasonic inspection because of limited access to the welds and difficulties with contact between the ultrasonic probe and the OD(outer diameter) surface of small bore piping. In this study, phased array ultrasonic inspection technique is applied to increase inspection speed and reliability. To achieve this object, the 3.5 MHz phased array ultrasonic transducer are designed and fabricated. The manually encoded scanner was also developed to enhance contact conditions and maintain constant signal quality. Additionally inspection system is configured and inspection procedure is developed.

Development and Characterization of High Frequency Ultrasonic Transducer Using PVDF and P(VDF-TrFE) (PVDF 및 P(VDF-TrFE)를 이용한 고주파수 수침용 초음파 탐촉자 개발 및 평가)

  • Kim, Ki-Bok;Kim, Byoung-Geuk;Lee, Seung-Seok
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.1
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    • pp.1-8
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    • 2002
  • The high frequency ultrasonic transducers using polyvinyliden fluoride(PVDF) and polyvinylidene fluoride trifluorethyylene(P(VDF-TrFE)) were developed. The characteristics of fabricated high frequency ultrasonic transducer such as beam diameter, high frequency ultrasonic detection field and amplitude of the first pulse echo signal from the test target in the water were analyzed. The high frequency ultrasonic detection field was affected by the length of coaxial cable between high frequency transducer and ultrasonic pulser/receiver. As the size of the test target increased, the high frequency detection field decreased and the amplitude of a reflection signal increased. The peak amplitude of the first pulse echo signal of P(VDF-TrFE) transducer was higher than that of PVDF transducer. The high frequency ultrasonic detection field of PVDF transducer was wider than that of P(VDF-TrFE) transducer. With C-scan testing, the developed high frequency ultrasonic transducer could detect the 30 to $100{\mu}m$ of hydrogen induced crack of steel specimen by C-scan testing.

Review of Micro/Nano Nondestructive Evaluation Technique (II): Measurement of Acoustic Properties (마이크로/나노 비파괴평가 기술(II): 음향특성계측)

  • Kim, Chung-Seok;Park, Ik-Keun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.4
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    • pp.418-430
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    • 2012
  • The present paper reviews the micro and nano nondestructive evaluation(NDE) technique that is possible to investigate the surface and measure the acoustic properties. The technical theory, features and applications of the ultrasonic atomic force microscopy(UAFM) and scanning acoustic microscopy(SAM) are illustrated. Especially, these technologies are possible to evaluate the mechanical properties in micro/nano structure and surface through the measurement of acoustic properties in addition to the observation of surface and subsurface. Consequently, it is thought that technique developments and applications of these micro/nano NDE in advanced industrial parts together with present nondestructive industry are widely possible hereafter.

Development of Calibration System for Contact Transducer (초음파 탐촉자의 교정 시스템 개발)

  • Nam, Y.H.;Seong, U.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.19 no.4
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    • pp.294-299
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    • 1999
  • In this paper, the calibration system for contact transducer has been developed to improve the reliability of the inspection result of ultrasonic testing on rotors. This system consists of signal processing parts: (oscilloscope, spectrum analyzer, pulser/receiver), standard block, and user interface program. Signal processing for the calibration system was performed quickly with high accuracy. The developed system has been applied to a practical calibration of probe using the non-destructive testing on rotors, and demonstrated high sensitivity and precision.

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