• Title/Summary/Keyword: Ultrasonic nondestructive test

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Creep Damage Evaluation of High-Temperature Pipeline Material for Fossil Power Plant by Ultrasonic Frequency Analysis Spectrum Method (초음파 주파수분석법에 의한 발전소 고온배관재료의 크리프손상 평가)

  • Chung, Min-Hwa;Lee, Sang-Guk
    • Journal of Ocean Engineering and Technology
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    • v.13 no.2 s.32
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    • pp.90-98
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    • 1999
  • Boiler high-temperature pipelines such as main steam pipe, header and steam drum in fossil power plants are degraded by creep damage due to severe operationg conditions like high temperature and high pressure for an extended period time. Such material degradation lead to various component faliures causing serious accidents at the plant. Conventional measurement techniques such as replica method, electric resistance method, and hardness test method have such disadvantages as complex preparation and measurement procedures, too many control parameters, and therefore, low practicality and they were applied only to component surfaces with good accessibility. In this study, both artificial creep degradation test using life prediction formula and frequency analysis by ultrasonic tests for their preparing creep degraded specimens have been carried out for the purpose of nondestructive evaluation for creep damage which can occur in high-temperature pipelline of fossil power plant. As a result of ultrasonic tests for crept specimens, we confirmed that the high frequency side spectra decrease and central frequency components shift to low frequency bans, and bandwiths decrease as increasing creep damage in backwall echoes.

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Grading of Domestic Softwood $2{\times}6$ Structural Lumber by Non-destructive Test (비파괴 시험에 의한 국산 침엽수 $2{\times}6"$ 구조부재의 등급구분)

  • Shim, Kug-Bo;Park, Jung-Hwan;Kim, Kwang-Mo
    • Journal of Korea Foresty Energy
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    • v.25 no.2
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    • pp.49-54
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    • 2006
  • This study was carried out to provide basic data for using domestic structural softwood lumber efficiently and ensuring structural safety of timber structures. The ratios (k-factor) between static and dynamic MOE measured by ultrasonic device for $2{\times}6$ domestic softwood structural lumber are 1.0602 for Korean red pine, 1.0013 for Korean white pine and 1.2320 for Japanese larch. In machine grade using nondestructive method, 76% of Korean red pine was classified into higher than E9 grade, 85% of Korean white pine was sorted into higher than E7 grade and 68% of Japanese larch was classified into higher than E11 grade. Correlation between MOE and MOR by static bending with k-factor from nondestructive method provide a possibility to predict bending strength and allowable stress of domestic softwood structural lumber.

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Ultrasonic Characterization on Sequences of CFRP Composites Based on Modeling and Motorized System

  • Im, Kwang-Hee;David K. Hsu;Song, Sung-Jin;Park, Je-Woung;Sim, Jae-Ki;Yang, In-Young
    • Journal of Mechanical Science and Technology
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    • v.18 no.1
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    • pp.65-73
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    • 2004
  • Composites are a material class for which nondestructive material property characterization is as important as flaw detection. Laminates of fiber reinforced composites often possess strong in-plane elastic anisotropy attributable to the specific fiber orientation and layup sequence when waves are propagating in the thickness direction of composite laminates. So the layup orientation greatly influences its properties in a composite laminate. It could result in the part being .ejected and discarded if the layup orientation of a ply is misaligned. A nondestructive technique would be very beneficial, which could be used to test the part after curing and requires less time than the optical test. Therefore a ply-by-ply vector decomposition model has been developed, simplified, and implemented for composite laminates fabricated from unidirectional plies. This model decomposes the transmission of a linearly polarized ultrasound wave into orthogonal components through each ply of a laminate. Also in order to develop these methods into practical inspection tools, motorized system have been developed for different measurement modalities for acquiring ultrasonic signals as a function of in-plane angle. It is found that high probability shows between the model and tests developed in characterizing cured layups of the laminates.

Preliminary PINC(Program for the Inspection of Nickel Alloy Components) RRT(Round Robin Test) - Pressurizer Dissimilar Metal Weld -

  • Kim, Kyung-Cho;Kang, Sung-Sik;Shin, Ho-Sang;Chung, Ku-Kab;Song, Myung-Ho;Chung, Hae-Dong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.3
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    • pp.248-255
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    • 2009
  • After several damages by PWSCC were found in the world, USNRC and PNNL(Pacific Northwest National Laboratory) started the research on PWSCC under the project name of PINC. The aim of the project was 1) to fabricate representative NDE mock-ups with flaws to simulate PWSCCs, 2) to identify and quantitatively assess NDE methods for accurately detecting, sizing and characterizing PWSCCs, 3) to document the range of locations and morphologies of PWSCCs and 4) to incorporate results with other results of ongoing PWSCC research programs, as appropriate. Korea nuclear industries have also been participating in the project. Thermally and mechanically cracked-four mockups were prepared and phased array and manual ultrasonic testing(UT) techniques were applied. The results and lessons learned from the preliminary RRT are summarized as follows: 1) Korea RRT teams performed the RRT successfully. 2) Crack detection probability of the participating organizations was an average 87%, 80% and 80% respectively. 3) RMS error of the crack sizing showed comparatively good results. 4) The lessons learned may be helpful to perform the PINC RRT and PSI /ISI in Korea in the future.

Discrimination of Acoustic Emission Signals using Pattern Recognition Analysis (형상인식법을 이용한 음향방출신호의 분류)

  • Joo, Y.S.;Jung, H.K.;Sim, C.M.;Lim, H.T.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.10 no.2
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    • pp.23-31
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    • 1990
  • Acoustic Emission(AE) signals obtained during fracture toughness test and fatigue test for nuclear pressure vessel material(SA 508 cl.3) and artificial AE signals from pencil break and ultrasonic pulser were classified using pattern recognition methods. Three different classifiers ; namely Minimum Distance Classifier, Linear Discriminant Classifier and Maximum Likelihood Classifier were used for pattern recognition. In this study, the performance of each classifier was compared. The discrimination of AE signals from cracking and crack surface rubbing was possible and the analysis for crack propagation was applicable by pattern recognition methods.

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A Study on the Determination of In-Situ Concrete Strength by Combined Nondestructive Testing Method (조합법에 의한 현장 콘크리트 강도의 비파괴 측정에 관한 연구)

  • 임선택;김창환;김영진;정한중
    • Proceedings of the Korea Concrete Institute Conference
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    • 1992.04a
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    • pp.114-119
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    • 1992
  • The main disadvantages of destructive testing methods are the delay in obtaining test results, the relatively high cost of testing, and the lack of reproducibility in the test results. As a result, nondestructive testing methods are generally used. There are three objectives in this paper. The first is to determine the equations of the compressive strength of concrete estimated by Schmidt hammer technique, ultrasonic pulse velocity method and combined method respectively in laboratory. The second is to determine the correction factors according to the concrete age which affects most in evaluating the compressive strength of in-situ concrete. The third is to examine the applicability of the equations to evaluation of the compressive strength of in-situ concrete structures.

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Applicability of nonlinear ultrasonic technique to evaluation of thermally aged CF8M cast stainless steel

  • Kim, Jongbeom;Kim, Jin-Gyum;Kong, Byeongseo;Kim, Kyung-Mo;Jang, Changheui;Kang, Sung-Sik;Jhang, Kyung-Young
    • Nuclear Engineering and Technology
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    • v.52 no.3
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    • pp.621-625
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    • 2020
  • Cast austenitic stainless steel (CASS) is used for fabricating different components of the primary reactor coolant system of pressurized water reactors. However, the thermal embrittlement of CASS resulting from long-term operation causes structural safety problems. Ultrasonic testing for flaw detection has been used to assess the thermal embrittlement of CASS; however, the high scattering and attenuation of the ultrasonic wave propagating through CASS make it difficult to accurately quantify the flaw size. In this paper, we present a different approach for evaluating the thermal embrittlement of CASS by assessing changes in the material properties of CASS using a nonlinear ultrasonic technique, which is a potential nondestructive method. For the evaluation, we prepared CF8M specimens that were thermally aged under four different heating conditions. Nonlinear ultrasonic measurements were performed using a contact piezoelectric method to obtain the relative ultrasonic nonlinearity parameter, and a mini-sized tensile test was performed to investigate the correlation of the parameter with material properties. Experimental results showed that the ultrasonic nonlinearity parameter had a correlation with tensile properties such as the tensile strength and elongation. Consequently, we could confirm the applicability of the nonlinear ultrasonic technique to the evaluation of the thermal embrittlement of CASS.

Ultrasonic Pattern Recognition of Welding Defects Using the Chaotic Feature Extraction (카오스 특징 추출에 의한 용접 결함의 초음파 형상 인식)

  • Lee, Won;Yoon, In-Sik;Lee, Byung-Chae
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.6
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    • pp.167-174
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    • 1998
  • The ultrasonic test is recognized for its significance as a non-destructive testing method to detect volume defects such as porosity and incomplete penetration which reduce strength in the weld zone. This paper illustrates the defect detection in the weld zone of ferritic carbon steel using ultrasonic wave and the evaluation of pattern recognition by chaotic feature extraction using time series signal of detected defects as data. Shown in the time series data were that the time delay was 4 and the embedding dimension was 6 which indicate the geometric dimension of the subject system and the extent of information correlation. Based on fractal dimension and lyapunov exponent in quantitative chaotic feature extraction, feature value of 2.15, 0.47 is presented for porosity and 2.24, 0.51 for incomplete penetration The precision rate of the pattern recognition is enhanced with these values on the total waveform of defect signal in the weld zone. Therefore, we think that the ultrasonic pattern recognition method of weld zone defects of ferritic carbon steel by ultrasonic-chaotic feature extraction proposed in this paper can boost precision rate further than the existing method applying only partial waveform.

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Measurement of Ultrasonic Speed for Evaluating Compressive Strength of Solidified Low & Intermediate-Level Radioactive Wastes (중·저준위 방사성폐기물 고화체의 압축강도 평가를 위한 초음파속도 측정)

  • Moon, Gyoon Young;Lee, Tae Hun;Moon, Yong Sig
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.7 no.4
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    • pp.26-30
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    • 2011
  • In order to ship low & Intermediate level radioactive waste drums, which have been temporarily stored on site, to a disposal facility, their physical and chemical properties should be evaluated and proven to meet the acceptance guideline prior to their shipment. Ultrasonic velocity method, which has been used to estimate the strength of concrete, can be suggested to evaluate the compressive strength of solidified radioactive waste, which is one of the evaluated properties. The strength is estimated from acoustic velocity. However, a guided wave traveling along a drum is generated when applying ultrasonic method to the drum, and this makes it difficult to analyze the signal due to overlap between transmitted wave through the contents in drum and the guided wave. This paper reported feasibility of ultrasonic method to evaluate of the compressive strength of the solidified LLW. It is observed that the guide wave is greater than transmitted wave, and ultrasonic velocity could be estimated from transmitted wave signal arriving prior to the guided wave

Identification of Flaw Signals Using Deconvolution in Angle Beam Ultrasonic Testing of Welded Joints (용접부 초음파 사각 탐상에서 디컨볼루션을 이용한 균열신호와 기하학적 반사신호의 식별)

  • Song, Sung-Jin;Kim, Jun-Young;Kim, Young-H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.4
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    • pp.422-429
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    • 2002
  • The identification of ultrasonic flaw signals is a truly difficult task in the angle beam testing of welded joints due to non-relevant signals from the geometric reflectors such as weld roots and counter bores. This paper describes a new approach called "technique for identification of flaw signal using deconvolution(TIFD)" in order to identify the flaw signals in such a problematic situation. The concept of similarity function based on the deconvolution is introduced in the proposed approach. The "reference" signals from both flaws and geometric reflectors and test signals are acquired and normalized. The similarity functions are obtained by deconvolution of test signals with reference signals. The flaw signals could be identified by the patterns of similarity function. The initiative results show great potential of TIFD to distinguish notch comer signals from the geometric reflections.