• Title/Summary/Keyword: Ultrasonic fatigue test

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Evaluation of Corrosion Fatigue Characteristics of 12Cr Steel Using Backward Radiated Ultrasound (후방복사된 초음파를 이용한 12Cr강 부식 피로특성 평가)

  • Kwon, Sung-Duk;Yoon, Seok-Soo;Song, Sung-Jin;Bae, Dong-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.5
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    • pp.397-401
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    • 2000
  • The corrosion-fatigue characteristics of the 12Cr steel, which is widely used in fossil power plants as a turbine blade material, are evaluated nondestructively by use of the Rayleigh surface wave. In this study, the frequency dependency of the Rayleigh surface wave is investigated indirectly by measuring the angular dependency of the backward radiation of the incident ultrasonic wave in the aged specimens, and then compared to the corrosion-fatigue characteristics. The width of the backward radiation profile decreases as the increase of the aging temperature, which seems to result from the increase of the effective degrading layer thickness. This parameter also shows an inversely proportionality to the exponent, m, in the Paris law which predicts the crack size increasement due to fatigue. The result observed in this study demonstrates high potential of the backward radiated ultrasound as a tool for the nondestructive evaluation of the corrosion-fatigue characteristics of the aged materials.

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A Safety Assessment of Weld Defective Steel Bridges (강교량의 용접불량에 따른 안전도 분석)

  • Park, Seung-Bum;Bang, Myeung-Sug;Kim, Do-Gyeum
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.1 no.2
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    • pp.107-113
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    • 1997
  • Nondesructive test and structural analysis have been conducted to assess the safety of weld defective steel bridges in service. In the nondestructive test, using the radioactive ray and ultrasonic, the defective welding patterns in the steel bridges are identified. A major defective welding pattern is identified as the lack of welding area due to the insufficient welding penetration. By considering the welding defect in the above, structural analysis is conducted to evaluate the influence of welding defect on the safety of steel bridges. The results indicate that, due to the insufficient welding penetration, the stress obtained in the analysis is over the allowable fatigue stress level, and its influence on safety of the bridges is significant.

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Inconel 718 and UNSM Treated Alloy Study on the Rotary Bending High Temperature Fatigue Characteristics under a Light Concentrating System (인코넬 718강의 UNSM처리재의 고온하의 피로특성에 관한 연구)

  • Suh, Chang Min;Nahm, Seung Hoon;Woo, Young Han;Hor, Kwang Ho;Hong, Sang Hwui;Kim, Jun Hyong;Pyun, Young Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.11
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    • pp.935-941
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    • 2016
  • This study investigated the influence of high temperature and UNSM on the fatigue behavior of Inconel 718 alloy at RT, 300, 500, and $600^{\circ}C$. Fatigue properties of Inconel 718 were reduced at high temperatures compared to those at room temperature. However, the endurance limit was similar to that of the room temperature sample at the design stress level. High-temperature fatigue characteristics of the UNSM-treated specimen were significantly improved at the design stress level as compared to the untreated specimens. Specifically, the influence of temperature on the S-N curves at the design stress level of the UNSM-treated specimen showed the tendency of longer fatigue lives than those of untreated ones. Researchers can obtain rotary fatigue test results simply by heating specimens with a halogen lamp to precise temperatures during specific operations.

Discrimination of Acoustic Emission Signals using Pattern Recognition Analysis (형상인식법을 이용한 음향방출신호의 분류)

  • Joo, Y.S.;Jung, H.K.;Sim, C.M.;Lim, H.T.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.10 no.2
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    • pp.23-31
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    • 1990
  • Acoustic Emission(AE) signals obtained during fracture toughness test and fatigue test for nuclear pressure vessel material(SA 508 cl.3) and artificial AE signals from pencil break and ultrasonic pulser were classified using pattern recognition methods. Three different classifiers ; namely Minimum Distance Classifier, Linear Discriminant Classifier and Maximum Likelihood Classifier were used for pattern recognition. In this study, the performance of each classifier was compared. The discrimination of AE signals from cracking and crack surface rubbing was possible and the analysis for crack propagation was applicable by pattern recognition methods.

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Static and Fatigue Characteristics of Urethane Foam Cored Sandwich Structures (우레탄 폼 코아 샌드위치 구조물의 정적 및 피로 특성)

  • 김재훈;이영신;박병준;김덕회;김영기
    • Composites Research
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    • v.12 no.6
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    • pp.74-82
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    • 1999
  • The static and fatigue characteristics of polyurethane foam cored sandwich structures are investigated. Three types of the specimens with the glass fabric faces and the polyurethane foam core are used; non-stitched. stitched, and stiffened sandwich specimen. Especially additional structural reinforcements with the twisted polyester and glass fiber for thickness direction are made to stitched sandwich structure panel to minimize the delamination of structure which is stitched the upper and lower faces through the core and the resin is impregnated Into stitched fiber with the characteristics of low viscosity of resin at resin flow temperature and cured together with during the curing process. Bending strength of stitched specimen which is 50 mm $50{\times}50{\;}mm$ pitched is improved by 50 % as com-pared with non-stitched specimen and stiffened specimen is improved 10 times more than non-stitched structure. After fatigue testing of $10^6$cycles by 20% of ultimate load under monotonic load, the bending fatigue strength of non-stitched specimen is decreased by 27% of monotonic bending strength, 39% for stitched structure and 20% for stiffened specimen. To verify the aging effect of polyurethane form core, Ultrasonic C-scanning equipment is used to detect the damage of skin laminate alone after fatigue test. From results of UT C-scan images, there is no defect that can be damaged occurred during fatigue test. It is concluded that the decrease of bending strength for foam cored sandwich specimen is caused by the decrease of stiffness due to the aging of polyurethane foam core during fatigue cycles.

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Joining Condition of Engineering Plastic for Car (자동차용 엔지니어링 플라스틱의 접합조건)

  • Lee, Jung-Hyun;Lee, Woo-Ram
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.1
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    • pp.96-102
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    • 2012
  • The current establishment of car engineering plastic piping polyethylene (PE) tube used as bonding state or part of the health or safety of fusion is very important. A part of these fusion methods to determine the soundness of the short-term trials and long-term tests can be largely classified. Typical tests included short-term strength, tensile strength, impact strength, compressive strength, resiliency and compression. Polyethylene (PE) pipes installed in the domestic terms of overall penetration rate of 45% has been used. However, polyethylene (PE) pipes have reliability problems, and these occurs mostly in part by defective welding. Therefore, the test is necessary for safety. Non-destructive methods (ultrasonic testing) are difficult to be used. Therefore, Polyethylene (PE) pipe are used. Fusion of thses materilas is necessary in these field however, its technical, and basic research has not been studied well. In this research, short-term strength of welding parts, its tensile strength, hardness, fatigue, and microstructure have been analyzed to find the optimum process conditions to improve mechanical properties.

A Study of Welding Conditions for Plastic Piping (플라스틱 배관의 접합 조건에 관한 연구)

  • Lee, C.K.;Lee, W.R.;Park, C.Y.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.5
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    • pp.564-569
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    • 2011
  • The current establishment of city gas piping polyethylene (PE) tube used as bonding state or part of the health or safety of fusion is very important. A part of these fusion methods to determine the soundness of the short-term trials and long-term tests can be largely classified. Typical tests include short-term strength, tensile strength, impact strength, compressive strength, resiliency and compression. Polyethylene (PE) pipes installed in the domestic terms of overall penetration rate of 45% has been used. However, polyethylene (PE) pipes have reliability problems, and these occurs mostly in part by defective welding. Therefore, the test is necessary for safety. Non-destructive methods (ultrasonic testing) are difficult to be used. Therefore, Polypropylene copolymer (PP-C), polypropylene homopolymer (PP-H), and polyethylene (PE) pipe are used. Fusion of these materials is necessary in these field however, its technical, and basic research has not been studied well. In this research, short-term strength of welding parts, its tensile strength, hardness, fatigue, and microstructure have been analyzed to find the optimum process conditions to improve mechanical properties.

A Study on the Application of Non-destructive (Ultrasonic) Inspection Technique to Detect Defects of Anchor Bolts for Road Facilities (도로시설물 적용 앵커볼트 결함 검출을 위한 비파괴(Ultrasonic) 검사 기법 적용에 대한 연구)

  • Dong-Woo Seo;Jaehwan Kim;Jin-Hyuk Lee;Han-Min Cho;Sangki Park;Min-Soo Kim
    • Journal of Korean Society of Disaster and Security
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    • v.15 no.4
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    • pp.11-20
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    • 2022
  • The general non-destructive inspection method for anchor bolts in Korea applies visual inspection and hammering inspection, but it is difficult to check corrosion or fatigue cracks of anchor bolts in the part included in the foundation or in the part where the nut and base plate are installed. In reality, objective investigation is difficult because inspection is affected by the surrounding environment and individual differences, so it is necessary to develop non-destructive inspection technology that can quantitatively estimate these defects. Inspection of the anchor bolts of domestic road facilities is carried out by visual inspection, and since the importance of anchor bolts such as bridge bearings and fall prevention facilities is high, the life span of bridges is extended through preventive maintenance by developing non-destructive testing technology along with existing inspection methods. Through the development of this technology, non-destructive testing of anchor bolts is performed and as a technology capable of preemptive/active maintenance of anchor bolts for road facilities, practical use is urgently needed. In this paper, the possibility of detecting defects in anchor bolts such as corrosion and cracks and reliability were experimentally verified by applying the ultrasonic test among non-destructive inspection techniques. When the technology development is completed, it is expected that it will be possible to realize preemptive/active maintenance of anchor bolts by securing source technology for improving inspection reliability.

The Basic Study on the Method of Acoustic Emission Signal Processing for the Failure Detection in the NPP Structures (원전 구조물 결함 탐지를 위한 음향방출 신호 처리 방안에 대한 기초 연구)

  • Kim, Jong-Hyun;Korea Aerospace University, Jae-Seong;Lee, Jung;Kwag, No-Gwon;Lee, Bo-Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.5
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    • pp.485-492
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    • 2009
  • The thermal fatigue crack(TFC) is one of the life-limiting mechanisms at the nuclear power plant operating conditions. In order to evaluate the structural integrity, various non-destructive test methods such as radiographic test, ultrasonic test and eddy current are used in the industrial field. However, these methods have restrictions that defect detection is possible after the crack growth. For this reason, acoustic emission testing(AET) is becoming one of powerful inspection methods, because AET has an advantage that possible to monitor the structure continuously. Generally, every mechanism that affects the integrity of the structure or equipment is a source of acoustic emission signal. Therefore the noise filtering is one of the major works to the almost AET researchers. In this study, acoustic emission signal was collected from the pipes which were in the successive thermal fatigue cycles. The data were filtered based on the results from previous experiments. Through the data analysis, the signal characteristics to distinguish the effective signal from the noises for the TFC were proven as the waveform difference. The experiment results provide preliminary information for the acoustic emission technique to the continuous monitoring of the structure failure detection.

A study on the Spalling causes of Work roll for Cold rolling (냉간압연용 작업롤의 Spalling 발생원인에 관한 연구)

  • 김순경;전언찬;전태옥
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.220-226
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    • 1995
  • A study on the spalling causes of work roll for cold rolling was performed in the cold rolling mill. Performance of work roll is dependent to a great extent on spalling sothat both roll manufactures and users show great interest in spalling. So this paper shows that spalling origin on the roll surface. As being well known, spalling mostlyoccurred due to developing fatigue fracture originated a crack on a roll. But such spalling can be prevented by proper roll maintenance, The spalling accidents have sharply decreased since 1981 because of the use of ultrasonic test to detect cracks on a roll.

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