• Title/Summary/Keyword: Ultrasonic condition

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Development of Ultrasonic Sensor for Engine Condition Diagnosis of EDG (비상디젤발전기 엔진 상태진단 초음파 탐촉자 개발)

  • Lee, Sang-Guk;Choi, Kwang-Hee
    • Journal of Power System Engineering
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    • v.17 no.4
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    • pp.31-35
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    • 2013
  • The emergency AC power supply system of the nuclear power plant is designed to supply the power to the nuclear power plant at the emergency operating condition. The safety function of the diesel generator at the nuclear power plant is to supply AC electric power to the safety system whenever the preferred AC power supply is unavailable. The reliable operation of onsite standby diesel generator should be ensured by a condition monitoring system designed to maintain, monitor and forecast the reliability level of diesel generator. The purpose of this paper is to improve the existing ultrasonic sensor used for condition diagnosis of engine fuel pump and cylinder head for the accurate diagnosis in actual engine condition of emergency diesel generator(EDG). As a result of this study, we could design and develop much more reliable ultrasonic sensor than existing ones.

Classification of ultrasonic signals of thermally aged cast austenitic stainless steel (CASS) using machine learning (ML) models

  • Kim, Jin-Gyum;Jang, Changheui;Kang, Sung-Sik
    • Nuclear Engineering and Technology
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    • v.54 no.4
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    • pp.1167-1174
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    • 2022
  • Cast austenitic stainless steels (CASSs) are widely used as structural materials in the nuclear industry. The main drawback of CASSs is the reduction in fracture toughness due to long-term exposure to operating environment. Even though ultrasonic non-destructive testing has been conducted in major nuclear components and pipes, the detection of cracks is difficult due to the scattering and attenuation of ultrasonic waves by the coarse grains and the inhomogeneity of CASS materials. In this study, the ultrasonic signals measured in thermally aged CASS were discriminated for the first time with the simple ultrasonic technique (UT) and machine learning (ML) models. Several different ML models, specifically the K-nearest neighbors (KNN), Support Vector Machine (SVM), and Multi-Layer Perceptron (MLP) models, were used to classify the ultrasonic signals as thermal aging condition of CASS specimens. We identified that the ML models can predict the category of ultrasonic signals effectively according to the aging condition.

A Basic Study on the Development of Oily Sludge Treatment System by Ultrasonic Waves (초음파 오일 스러지 처리 시스템 개발을 위한 기초 연구)

  • 이은방
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.6 no.1
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    • pp.57-67
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    • 2000
  • All crude oil carries a little of water, sand, and mineral sediment molecules tightly bounded with hydrocarbons. The result is the gradual precipitation of these heavier elements into thick, granular petroleum by products known as crude oil sludge. The oily sludges in ship tanks and in storage facilities have to be treated efficiently in order to keep the security and the capacity of storage facilities, to protect a serious environmental pollution, and to retrieve lost resource. The oily sludge treatment system should be designed to satisfy requirements mentioned in safe work condition. As a basic study, in this paper, an oily sludge treatment system by ultrasonic waves was proposed. Then, the features of ultrasonic energy and recovery of sludge with ultrasonic waves are investigated by experiments. As results, we found that ultrasonic waves are a new energy to flow oil sludge environment-friendly in safe work condition. In addition, it was shown that ultrasonic energy is more efficient than thermal energy in treating oil sludge, and that the volume of wastes for disposal is reduced remarkably.

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Experimental Study on CHF Enhancement of Plate by Ultrasonic (초음파에 의한 평판에서의 임계열유속 증진에 대한 실험적 연구)

  • Kim, Dae-Hun;Kweon, Young-Chel;Jeong, Ji-Hwan
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1512-1517
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    • 2003
  • Augmentation of CHF by ultrasonic is experimentally studied under subcooling pool boiling condition. Experiment is carried out for downward-facing plate with and without the ultrasonic. The working fluid is distilled water. Experimental apparatus is composed of a bath, power supply, test section, ultrasonic generator, DAQ system. Experiment is performed with the subcooling temperature of $5^{\circ}C$, $20^{\circ}C$, $40^{\circ}C$ and the inclined angle of $0^{\circ}$, $10^{\circ}$, $20^{\circ}$, $45^{\circ}$, 90. From the experimental results, it is found that ultrasonic effect enhances CHF of the downward-facing plate. As increasing the degree of subcooling, the rate of CHF increase is enhanced. As increasing the inclined angle, the rate of CHF increase decreases. Also, we can see that the heat transfer mechanism of CHF augmentation is closely connected with the dynamic behavior of bubble generation and departure.

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Joining of Polyethylene Polymer by the Ultrasonic Welding (초음파 용접을 이용한 폴리에틸렌 수지의 접합)

  • Lee, Chul-Ku
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.3
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    • pp.73-81
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    • 1997
  • This study was to find the best adhesive condition comparing mechanical property in case of hot-melt adhesion using glue-gun, ultrasonic welding with adhesion and only ultrasonic welding in order to adhere thermoplastic resin of polyethylene (PE) in which reliable adhesion was resulted in case of ultrasonic welding with same materials of PE. The best welding condition were acquired at welding time 1 second, welding pressure 250kPa for PE-PE where welding time and welding pressure were increased in accordance with the increase of material strength. At the best ultrasonic welding conditions, bonding strength of PE-PE welding was about 21MPa of which material have tensile strength of 24MPa. Through the analysis of microscophic test for ultrasonic welding structure, it was distinguished between well welded structure with higher intermolecule flow and bad welded structure with lower flow, of which result is mostly correspond with the result of tensile strength test.

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Comparison of Sewage Sludge Solubilization through Different Pretreatment Methods (전처리 방법에 따른 하수슬러지 가용화 비교연구)

  • Kwon, Jae-Hyun;Kim, Bong-Jun;Kim, Min-Kyu;Yeom, Ick-Tae;Kim, Hyung-Soo
    • Journal of Korean Society of Water and Wastewater
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    • v.17 no.4
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    • pp.567-573
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    • 2003
  • The pretreatment process was carried out to solubilize the sewage sludge for enhancing its biodegradability using alkaline treatment, ultrasonic treatment(15kHz), ozone treatment and different combination of these three methods: alkaline followed by ultrasonic as well as ozone, and ultrasonic followed by alkaline. The solubilization efficiency was evaluated based on the SCOD/TCOD ratio and VSS/TS ratio. In results, the proper condition of alkaline treatment was shown as 30meq/l of NaOH, pH 12 and 3hours of reaction time. Solubilization efficiency increased to 17% from initial 2% based on SCOD/TCOD ratio under this condition. In ultrasonic treatment, the higher ultrasonic power, the longer treatment time and the lower sludge volume resulted in higher solubilization respectively. There was a rapid increase in solubilization efficiency after 20 minute, then it was measured as 32% of SCOD/TCOD ratio in 1 hour at a ultrasonic power of 1,300W with 1/sludge. Solubilization efficiencies in combined treatment using alkaline and ultrasonic were 47-53% higher than single treatment at a sonicated time of 1 hour. Ozone treatment followed by alkaline treatment also represented the enhanced solubilization compared to ozone treatment. Therefore, ultrasonic or ozone treatment assisted by alkaline could achieve the short treatment time as well as high solubilizetion efficiency.

A Study on the Statistical Distribution of Rebound Number and Ultrasonic Pulse Velocity in RC and PSC Concrete Structures (RC 및 PSC 콘크리트에서 반발도 및 초음파 속도의 변화에 대한 연구)

  • Sa, Min-Hyung;Yoon, Young-Geun;Lee, In-Bok;Woo, In-Sung;Oh, Tae Keun
    • Journal of the Korean Society of Safety
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    • v.32 no.4
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    • pp.53-58
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    • 2017
  • The rebound hammer test and the measurement of ultrasonic pulse velocity(UPV) have been widely used for the physical properties & condition evaluation of reinforced & prestressed concrete structures for a long time, but the acoustoelastic effects by the prestressing in the prestressed concrete structures on the rebound number and ultrasonic pulse velocity have not been studied clearly. Therefore, this study investigated the data distribution of the rebound numbers and ultrasonic pulse velocities in reinforced and prestressed concrete slabs of $3000{\times}3000mm$ with a thickness of 250 mm. Also, the Kolmogorov-Smirnov goodness-of-fit test was done in order to identify statistical consistency and reliability. The statistical analysis results show that the rebound number and ultrasonic pulse velocities increased about 1.9% and 2.5%, respectively when prestressing was applied. As expected, the UPV shows better statistical reliability and potential for in situ evaluation than the RB because the RB are more sensitive to testing posture, surface condition, temperature and humidity so on. The experimental data in this study can be used for the condition assessment of reinforced and prestressed concrete structures by the rebound number and ultrasonic pulse velocity.

Numerical analysis of injection molding for filling efficiency on ultrasonic process

  • Lee, Jae-Yeol;Kim, Nak-Soo;Lee, Jae-Wook
    • Korea-Australia Rheology Journal
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    • v.20 no.2
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    • pp.79-88
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    • 2008
  • In this study, we focus on the improvement of the filling efficiency in injection molding by application of ultrasonic vibration. While studies about the filling efficiency of typical filling processes in the injection molding have been widely performed, there have been only few studies about the filling efficiency of an ultrasonic process. The effect of the ultrasonic vibration is an important process condition, which influences the flow characteristics of polymer melt. This new condition even affects well-known injection conditions such as cavity pressure, injection temperature and mold temperature. For this study, we carried out a numerical analysis by appropriate modeling and analysis of the ultrasonic process in the filling process. To verify this numerical analysis, we compared the numerical results with the experimental data. Also, we analyzed the filling process in a thin cavity using this numerical analysis. To understand the flow characteristics of polymer melt in the ultrasonic process, we substituted real and complex vibration conditions with simplified and classified conditions according to the position of vibrating cavity surfaces and the phase difference between two opposing cavity surfaces. We also introduced MFR (melt flow ratio) as a new index to estimate the filling efficiency in the ultrasonic process.

Acoustic Enhancement of Solid-Liquid Phase Change Heat Transfer (음향 흐름에 의한 고-액 상변화 열 전달의 촉진)

  • 박설현;오율권
    • Journal of Energy Engineering
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    • v.11 no.3
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    • pp.262-268
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    • 2002
  • The present paper investigated the effect of ultrasonic vibrations on the melting process of phase-change materials (PCM). Furthermore, the present study considered constant heat-flux boundary condition, whereas many of the previous researches had adopted constant wall-temperature condition. The results of the present study revealed that ultrasonic vibrations accompanied the effects like acoustic streaming, cavitation, and thermally-oscillating flow. Such effects are a prime mechanism in the overall melting process when ultrasonic vibrations are applied. They speed up the melting process as much as 2.5 times, compared with the result of natural melting. Also, energy can be saved by applying ultrasonic vibrations to the natural melting. In addition, temperature and Nusselt numbers over time provided a conclusive evidence of the important role of ultrasonic vibrations on the melting phenomena.

Ultrasonic Simulation for Test Condition Estimate (탐상조건 예측을 위한 초음파 시뮬레이션)

  • Huh, Sun-Chul;Park, Young-Chul;Lee, Kwang-Young;Park, Won-Jo
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.9
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    • pp.37-44
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    • 2001
  • Ultrasonic testing has a characteristics such as excellent permeability, high-sensitivity to find defect and an almost exact measurement for position. size and direction of inner defect, which differ from other non-destructive testing. In the study, we developed program into optimal testing condition, to distinguish obstacle echo and defect position. This program shows generation and processing of ultrasonic pulse. We compared simulation with ultrasonic test in 45$^\circ$, 60$^\circ$and 70$^\circ$transducer. Test results were in accordance with simulation within 0.1~7.2%.

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