• 제목/요약/키워드: Ultrasonic cleaning

검색결과 126건 처리시간 0.025초

Acoustic Analysis of High-Frequency Ultrasonic Cleaner

  • Choi, Sunghoon;Kim, Jin Oh;Kim, Yong-Hoon
    • The Journal of the Acoustical Society of Korea
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    • 제16권1E호
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    • pp.49-56
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    • 1997
  • Ultrasonic cleaning at high frequency around 1 MHz, called megasonic cleaning, is commonly used to remove particles less than 1 ㎛ by generating high frequency accelerations on the cleaning objects. Cleaning is performed in an ultrasonically-excited liquid contained in a double-structured container. Ultrasonic waves generated by piezoelectric transducers propagate in the outer container and are transmitted through the inner container. The bottom of the inner container is inclined to make oblique incidence of the ultrasonic wave in order to raise the efficiency of the transmission through the bottom plate. This work deals with the efficiency of the transmission, which directly affects the cleaning performance. The transmission characteristics of the ultrasonic wave in the megasonic cleaner have been obtained analytically and numerically for the variations of some parameters, such as the thickness and inclined angle of the bottom plate of the inner container and the chemical ratio and temperature of the cleaning liquid. The calculated results have yielded the optimum cleaning condition in terms of the sound power transmitted into the cleaning liquid.

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의영 전의이씨 출토복식의 세척방법에 관한 연구 (A Study on the Cleaning Method of Excavated Textiles)

  • 박윤미;황은경;정복남
    • 복식문화연구
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    • 제11권6호
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    • pp.956-966
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    • 2003
  • The purpose of study is to find out a suitable cleaning method for excavated textiles of Jeon-ui Lee(1570∼1647). The textiles were excavated from her tomb in 1997, and her descendents put them in a box without any treatment and kept them in the warehouse since then. We used two kinds of silk as samples, non-dyed and dyed textile. The experiment was performed by 8 kinds of wet cleaning and dry cleaning methods, an ultrasonic cleaner was used in the wet cleaning, decane and perchloroethylene were used as solvents in the dry cleaning. The use of the ultrasonic cleaner in the wet cleaning method did not show any damage to the fibers of the textiles and it not only cleaned well but also was safe for the fugitive dyes. It resulted in more effective cleaning when the detergent was used together. Therefore, it is effective to use the ultrasonic cleaning on the delicate historical textiles and helpful to the operator's safety and environment.

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초음파장내 파괴적인 기포의 운동 가시화 (Visualization of Disruptive Bubble Behavior in Ultrasonic Fields)

  • 김태홍;박근환;김호영
    • 한국가시화정보학회지
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    • 제9권1호
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    • pp.17-19
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    • 2011
  • The bubble oscillations play an important role in ultrasonic cleaning processes. In the ultrasonic cleaning of semiconductor wafers, the cleaning process often damages micro/nano scale patterns while removing contaminant particles. However, the understanding of how patterns in semiconductor wafers are damaged during ultrasonic cleaning is far from complete yet. Here, we report the observations of the motion of bubbles that induce solid wall damage under 26 kHz continuous ultrasonic waves. We classified the motions into the four types, i.e. volume motion, shape motion, splitting or jetting motion and chaotic motion. Our experimental results show that bubble oscillations get unstable and nonlinear as the ultrasonic amplitude increases, which may exert a large stress on a solid surface raising the possibility of damaging microstructures.

출토 직물의 세탁 방법에 따른 물성 변화 (Physical Property Change of Old Fabrics Depending on Cleaning Method)

  • 배순화;이미식
    • 복식
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    • 제54권1호
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    • pp.1-10
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    • 2004
  • The purpose of this study was to compare the efficiency of four different cleaning method of silk and to fabrics, which were excavated from the sixteenth century tombs. The four cleaning methods were hand washing in water and hand washing in solvent, washing in ultrasonic cleaner, and using of ultrasonic gun after washing in ultrasonic cleaner. The following is the result of the experiment: ㆍBoth silk and jute fabrics shrank the most after hand-wash in water. This cleaning method decreased their thickness the most but changed their strength the least. However, the color of the fabric changed the most after had-wash in water. This washing method might discolor the dyed fabric, so one must check the condition of the fabric thoroughly before washing it. ㆍThe weight and the thickness of the fabric changed little after ultrasonic cleaning. This cleaning method, therefore. is less efficient than hand-water-wash. The use of ultrasonic gun after ultrasonic wash for partial cleansing enhanced the efficiency a little. Nevertheless, this method left stain around the area where the gun was used, and the injected water could damage the fabric. ㆍThe excavated fabric became softer in the cleaning process as the dirt was washed away. In both cases of silk and jute fabrics cleaning, solvent made the fabric softer than water. Washed in solvent, the fabric did not swell. But water penetrated to the fiber during the cleaning process and made the fabric swell. When the water evaporates, the swollen fiber structure collapses and the fabric become stiff. Ultrasonic wash did not cause much change in the flexibility of the fabric, for this method does not remove the dirt as effectively as the other method.

관 내 세정을 위한 초음파 음장 연구 (A Study on Ultrasonic Sould-fields for Cleaning in a Pipe)

  • 이정구;김진오
    • 한국소음진동공학회논문집
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    • 제15권5호
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    • pp.564-570
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    • 2005
  • This paper presents some results of research for applying ultrasonic cleaning to an interior wall of cylindrical pipe. As the cleaning is achieved better for higher sound pressure, ultrasonic sound field in a cylindrical container is considered. The paper identifies nonuniform sound field established by the radiation of a cylindrical transducer driven at resonant frequency, Numerical analysis predicts the sound pressure distribution, and experiment verifies the trend of analysis results. Experiment observes the cleaning effect, and this paper suggests the possibility of using a cylindrical ultrasonic cleaning device.

Ultrasonic Cleaning이 Resin 의치상의 안정에 미치는 영향에 관한 실험적 연구

  • 이한무
    • 대한치과의사협회지
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    • 제12권1호
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    • pp.37-42
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    • 1974
  • To ascertain if the ultrasonic cleaning technique caused any dimensional changes in heat and cold curing and fluid resin denture bases and in addition to evaluate the dimensional changes of the resin denture bases stored in water and air, the author measured the distance between the outsides of two pins embedded in methyl methacrylate test denture bases by mean of 12 inch vernier caliper, accurate to 0.02mm. The results were as follows; (1) Ultrasonic cleaning didn't cause any permanent dimensional changes, but only affected temporary dimensional expansion in 16 test denture bases. (2) Temporary expansion rate caused by 10 minutes' ultrasonic cleaning was 0.29% and at the maximal temperature of the cleaning solution it was 0.64%. (3) The half of the denture bases stored in water showed the dimensional expansion rate of 0.47% while the others stored in air showed the dimensional shrinkage rate of 0.15% after 4 months.

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Effect of ultrasonic cleaning on the bond strength of fiber posts in oval canals filled with a premixed bioceramic root canal sealer

  • Bengoa, Fernando Pena;Arze, Maria Consuelo Magasich;Noguera, Cristobal Macchiavello;Moreira, Luiz Felipe Nunes;Kato, Augusto Shoji;Da Silveira Bueno, Carlos Eduardo
    • Restorative Dentistry and Endodontics
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    • 제45권2호
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    • pp.19.1-19.8
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    • 2020
  • Objective: This study aimed to evaluate the effect of ultrasonic cleaning of the intracanal post space on the bond strength of fiber posts in oval canals filled with a premixed bioceramic (Bio-C Sealer [BIOC]) root canal sealer. Materials and Methods: Fifty premolars were endodontically prepared and divided into 5 groups (n = 10), based on the type of root canal filling material used and the post space cleaning protocol. A1: gutta-percha + AH Plus (AHP) and post space preparation with ultrasonic cleaning, A2: gutta-percha + BIOC and post space preparation with ultrasonic cleaning, B1: gutta-percha + AHP and post space preparation, B2: gutta-percha + BIOC and post space preparation, C: control group. Fiber posts were cemented with a self-adhesive luting material, and 1 mm thick slices were sectioned from the middle and cervical third to evaluate the remaining filling material microscopically. The samples were subjected to a push-out test to analyze the bond strength of the fiber post, and the results were analyzed with the Shapiro-Wilk, Bonferroni, Kruskal-Wallis, and Mann-Whitney tests (p < 0.05). Failure modes were evaluated using optical microscopy. Results: The results showed that the fiber posts cemented in canals sealed with BIOC had lower bond strength than those sealed with AHP. The ultrasonic cleaning of the post space improved the bond strength of fiber posts in canals sealed with AHP, but not with BIOC. Conclusions: BIOC decreased the bond strength of fiber posts in oval canals, regardless of ultrasonic cleaning.

중고 레이저 복합기의 재제조 공정에서 초음파세정을 위한 대체 세정제의 선정 (Selection of Alternative Cleaning Agents for Ultrasonic Cleaning Process in Remanufacturing of Used Laser Copy Machine)

  • 박용배;배재흠;장윤상
    • 청정기술
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    • 제17권2호
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    • pp.117-123
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    • 2011
  • 본 연구에서는 중고 디지털 레이저 복합기의 재제조 과정에 초음파세정공정을 도입하기 위하여 예비실험을 통하여 여러 가지 세정제의 세정성을 평가하고 초음파 세정공정의 공정 변수를 변화시키며 최적의 세정제와 공정변수를 도출하였다. 우선 기존에 현장에서 사용되어 지고 있던 세정제보다 세정효율이 뛰어나고 사용하기 좋은 제품을 찾고자 기존 세정제 (A)와 시판되고 있는 7종의 세정제(B~H)를 선정하여 육안판정법을 이용한 오염물질(유성오일, 토너가루, 구두약)에 대한 세정성 평가를 수행하였다. 또한 선별과정으로 물성 명가 및 거품성 실험을 진행하였다. 각 오염물질에 대한 세정제의 세정성 평가에서 기존에 사용되어지던 A세정제보다 G세정제가 뛰어난 세정효율을 보여주었고, 거품성 평가에서 기존 세정제와 유사한 거품성을 나타내었다. 실제 오염된 레이저 복합기 부품들을 대상으로 예비실험에서 우수한 세정능력을 보여준 세정제를 사용하고 초음파 주파수와 세정시간을 변화시키며 최적 공정변수들을 도출하였다. 28 kHz의 초음파 세정을 이용하여 현장적용을 한 결과 G세정제가 A세정제보다 뛰어난 세정효율을 보여주어 디지털 레이저 복합기 재제조 과정에서의 세정제로서 G세정제가 적합하다고 판단되며 전체적인 재제조 공정의 생산성 및 경제성 향상이 기대된다.

반도체/디스플레이 소자용 초음파 건식세정 시뮬레이션 연구 (Simulation of Ultrasonic Dry Cleaning for Semiconductor/display Device Application)

  • 윤의중;이강원;김철호;이석태
    • 한국전기전자재료학회논문지
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    • 제17권12호
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    • pp.1259-1263
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    • 2004
  • In this paper, the optimum design of ultrasonic dry cleaning head was investigated. The transducer instead of mechanical dynamic structure was used to generate ultrasonic wave and the horn-shape amplifier was utilized to solve the energy decaying problem of ultrasonic wave with propagating it through the media. The analyses of ultrasonic wave and a fluid for the selected structure of a cleaning head were carried out using SYSNOISE and ANSYS simulators, respectively. Based on simulator results, the distance between a horn and the substrate of 4 mm and the horn diameter of 10 mm were determined to maximize the energy of ultrasonic waves. The cooling structure was also considered to reduce the heat from the transducer and the horn. The equivalent circuit for the fabricated horn was deduced from HP4194A impedance/gain/phase analyzer and the frequency of an ultrasonic wave of 20.25 kHz was confirmed using the parameters of the equivalent circuit.

레이저 복합기의 재제조공정을 위한 전자부품 세정시스템의 개발 (Development of Cleaning System of Electronic Components for the Remanufacturing of Laser Copy Machine)

  • 배재흠;장윤상
    • 청정기술
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    • 제18권3호
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    • pp.287-294
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    • 2012
  • 본 연구에서는 중고 레이저 복합기의 재제조 과정에서 복합기의 성능에 큰 영향을 미치는 인쇄회로기판(printed circuit board, PCB) 등 전자부품에 대하여 세정공정의 도입 적용 가능성을 분석하고 세정장치 및 최적의 운전조건을 설계하였다. 1단계로 물에 의한 부식의 염려가 없는 건식세정방식으로 플라즈마세정에 의한 세정성을 분석하였다. 플라즈마세정 의한 PCB세정에서는 세정이 어느 정도 이루어졌으나 플라즈마가 전도 될 수 있는 피세정물의 금속 부분 주위에서 피 세정물의 손상을 확인할 수 있었으며 레이저 복합기의 재제조용으로는 생산성 및 경제성이 부족하였다. 2단계에서는 경제성이 있는 초음파세정방식을 위하여 현재 현장에서 사용되고 있는 세정제를 포함하여 세정효율이 우수한 4종의 대체 세정제를 선정하여, 세정제의 물성을 측정하였고 세정성을 평가하였다. 준수계 세정제와 비수계 세정제보다 수계 세정제의 세정력이 우수 하였으며, 초음파 주파수가 작을수록 세정력이 우수하였다. 수계세정제 A를 사용하여 28 kHz의 초음파 세기에서 세정을 한다면 30초~1분 내에 빠른 세정이 가능할 것으로 판단되었다. 3단계에서는 선정된 세정제로 초음파 세정시스템을 구축하고, 실제 부품들을 초음파 세정하여 현장에서 사용이 적합한 최적의 세정조건을 구하였다. PCB 보드 및 대전기에 대하여 최적 세정 조건을 구한 결과, 40 kHz, $50^{\circ}C$에서 1분 30초 및 2분에 세정을 끝낼 수 있었다. 수작업에 의존하거나 외부처리를 하고 있는 중소 재제조 업체들은 본 세정시스템의 도입으로 전자부품 기능의 신뢰성이 확보되며 전체적인 재제조 공정의 생산성 및 경제성 향상에 큰 효과를 볼 수 있을 것으로 기대된다.