• Title/Summary/Keyword: Ultrasonic Testing

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Studies on the Influence of Various factors in Ultrasonic Flaw Detection in Ferrite Steel Butt Weld Joints

  • Baby, Sony;Balasubramanian, T.;Pardikar, R.J.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.3
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    • pp.270-279
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    • 2003
  • Parametric studies have been conducted into the variability of the factors affecting the ultrasonic testing applied to weldments. The influence of ultrasonic equipment, transducer parameters, test technique, job parameters, defect type and characteristics on reliability far defect detection and sizing was investigated by experimentation. The investigation was able to build up substantial bank of information on the reliability of manual ultrasonic method for testing weldments. The major findings of the study separate into two parts, one dealing with correlation between ultrasonic techniques, equipment and defect parameters and inspection performance effectiveness and other with human factors. Defect detection abilities are dependent on the training, experience and proficiency of the UT operators, the equipment used, the effectiveness of procedures and techniques.

A Structure Non-Contact and Non-destructive Evaluation Using Laser-Ultrasonics Application (구조물의 비접촉 비파괴 검사를 위한 레이저 초음파법 적용)

  • Kim Jae-Yeal;Song Kyung-Seok;Yang Dong-Jo;Kim You-Hong
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.71-76
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    • 2005
  • The defects evaluation of the interior and the surface would be considered as vital characteristics in predicting the total life span of the steel structure. More importantly, the understandings in the interior composite of welding zone and the notifications in the presence, the formation, and the positioning of the non-metallic inclusion are necessary as well, since there were signs of relatively high defect frequency presented in the welding zone. The ultrasonic testing is a highly recommended technique chosen from among other techniques because of variety of advantages in conducting the non-destructive testing for the welding zone. However, the ultrasonic testing had technical disadvantages referred as followings; the problems due to the couplant between the PZT and the specimen, the formations that were miniature and complex, the moving subject, and the high temperature surrounding the specimen. This research was conducted to resolve the technical disadvantages of the contact ultrasonic testing by studying the non-contact ultrasonic testing where the ultrasonic waves were transferred by the laser, and revealing the specimen defects at its interior part and its surface part. The ultimate goal of this research was to develop a non-destructive evaluation applying the laser manipulated ultrasonic method for the steel structure.

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An Efficient Ultrasonic SAFT Imaging for Pulse-Echo Immersion Testing

  • Hu, Hongwei;Jeong, Hyunjo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.37 no.2
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    • pp.84-90
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    • 2017
  • An ultrasonic synthetic aperture focusing technique (SAFT) using a root mean square (RMS) velocity model is proposed for pulse-echo immersion testing to improve the computational efficiency. Considering the immersion ultrasonic testing of a steel block as an example, three kinds of imaging were studied (B-Scan, SAFT imaging based on ray tracing technology and RMS velocity). The experimental results show that two kinds of SAFT imaging have almost the same imaging performance, while the efficiency of RMS velocity SAFT imaging is almost 25 times greater than the SAFT based on Snell's law.

Ultrasonic Examination of Thick Austenitic Stainless Steel Welds and Factors Influence the Sensitivity

  • Palaniappan, M.;Subbaratnam, R.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.4
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    • pp.372-379
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    • 2003
  • The problems encountered by ultrasonic testing of austenitic stainless steel weld joints are discussed in the paper. Due to low thermal conductivity and the occurrence of single phase between the melting point and the room temperature, coarse and oriented grains are formed in such weld metals more in thick sections. This leads to higher scattering at the grain boundaries and low signal to noise ratio, and extensive beam skewing. Experimental results to understand these problem are explained.

Analytical Beam Field Modeling Applied to Transducer Optimization and Inspection Simulation in Ultrasonic Nondestructive Testing

  • Spies, Martin
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.6
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    • pp.635-644
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    • 2003
  • To ensure the reliability of ultrasonic nondestructive testing techniques for modern structural materials, the effects of anisotropy and inhomogeneity and the influence of non-planar component geometries on ultrasonic wave propagation have to be taken into account. In this article, fundamentals and applications of two analytical approaches to three-dimensional elastic beam field calculation are presented. Results for both isotropic materials including curved interfaces and for anisotropic media like composites are presented, covering field profiles for various types of transducers and the modeling of time-dependent rf-signals.

Study on the Sensivivity Difference Measurement by Ultrasonic Testing (초음파탐상(超音波探傷)에서의 감도차(感度差) 측정(測定) 연구(硏究))

  • Chung, Yong-Moo;Ann, Hee-Sung;Lee, Yun-Peel
    • Journal of the Korean Society for Nondestructive Testing
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    • v.2 no.1
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    • pp.5-9
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    • 1982
  • Experiments were performed according to ultrasonic attenuation measurement and comparison method of DAC curve to analyze the difference between PSI and 2nd ISI ultrasonic testing results. Smaller error was found by comparison method of DAC curve, and that method was more useful practically.

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Development of the Automated Ultrasonic Testing System for Inspection of the flaw in the Socket Weldment (소켓 용접부 결함 검사용 초음파 자동 검사 장비 개발)

  • Lee, Jeong-Ki;Park, Moon-Ho;Park, Ki-Sung;Lee, Jae-Ho;Lim, Sung-Jin
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.3
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    • pp.275-281
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    • 2004
  • Socket weldment used to change the flow direction of fluid nay have flaws such as lack of fusion and cracks. Liquid penetrant testing or Radiography testing have been applied as NDT methods for flaw detection of the socket weldment. But it is difficult to detect the flaw inside of the socket weldment with these methods. In order to inspect the flaws inside the socket weldment, a ultrasonic testing method is established and a ultrasonic transducer and automated ultrasonic testing system are developed for the inspection. The automated ultrasonic testing system is based on the portable personal computer and operated by the program based Windows 98 or 2000. The system has a pulser/receiver, 100MHz high speed A/D board, and basic functions of ultrasonic flaw detector using the program. For the automated testing, motion controller board of ISA interface type is developed to control the 4-axis scanner and a real time iC-scan image of the automated testing is displayed on the monitor. A flaws with the size of less than 1mm in depth are evaluated smaller than its actual site in the testing, but the flaws larger than 1mm appear larger than its actual size on the contrary. This tendency is shown to be increasing as the flaw size increases. h reliable and objective testing results are obtained with the developed system, so that it is expected that it can contribute to safety management and detection of repair position of pipe lines of nuclear power plants and chemical plants.

Nondestructive testing for the evaluation of adhesive layer in rocket motor case assembly (연소관 조립체 접합계면의 평가를 위한 비파괴시험에 관한 연구)

  • 박준수;송성진;김영환;임수용;윤남균;조정표
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2001.11a
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    • pp.90-93
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    • 2001
  • In the present work, ultrasonic testing method has been developed to evaluate adhesive layers in rocket motor case assembly for the reliability of the rocket. The main objective of the present work was to find debonding between steel and rubber layers. The relationship between adhesion ratio and reflected ultrasonic amplitude was calculated by considering reflection coefficient at the interface between steel and rubber layers. It was found that the higher amplitude of ultrasound is reflected for the debonding area, and shown good agreements with experimental results. The ultrasonic C-scan images offers good implements for the determination of debonding area. The nondestructive testing results were compared with the micrography of destruective testing. As results, ultrasonic testing could be utilized for the evaluation of adhesive layer in the rocket motor case assembly.

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Two-Dimensional Numerical Modeling and Simulation of Ultrasonic Testing

  • Yim, Hyun-June;Baek, Eun-Sol
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.6
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    • pp.649-658
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    • 2002
  • As an attempt to further improve the reliability and effectiveness of ultrasonic testing (UT), a two-dimensional numerical simulator of UT was developed. The simulator models the wave medium (or test object) using the mass-spring lattice model (MSLM) that consists of mass-points and springs. Some previous simulation results, obtained by using MSLM, are briefly reviewed in this paper, for propagation, reflection, and scattering of ultrasonic waves. Next, the models of transmitting and receiving piezoelectric transducers are introduced with some numerical results, which is a main focus of this paper. The UT simulator, established by combining the transducer models with the MSLM, was used to simulate many UT setups. In this paper, two simple setups are considered as examples, and their simulated A-scan signals are discussed. The potential of the MSLM, transducer models, and the UT simulator developed in this study to be used in the actual UT is confirmed.