• Title/Summary/Keyword: Ultrasonic Method

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Colorization of C-Scan Ultrasonic Image and Automatic Evaluation Algorithm of Welding Quality (C-Scan 초음파 영상 컬러화 및 용접 품질 자동 평가 시스템)

  • Kim, Tae-Kyu;Kwon, Seong-Geun
    • Journal of Korea Multimedia Society
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    • v.21 no.11
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    • pp.1271-1278
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    • 2018
  • The NDT using ultrasonic is largely divided into A-Scan and C-Scan methods. Since A-Scan method is subject to subjective judgement by trained personnel, C-Scan method has been introduced, which presents the weld area in two dimensions by placing the transducers two dimensionally used in the A-Scan method. Therefore, it is necessary to develop equipment that can provide weld quality without the help of a welding expert and the presentation of effective C-Scan images. Thus, in this paper, the algorithms that express a low resolution 2-dimensional gray image formed by C-Scan method as a high-resolution color C-Scan image and automatically determine the weld quality from the generated C-Scan color image. The high resolution color C-Scan images proposed in this paper allow the exact shape of the weld point to be expressed, and an objective algorithm to use this image to automatically determine weld quality.

Creep Damage Evaluation of Cr-Mo Steel High-Temperature Pipeline Material for Fossil Power Plant Using Ultrasonic Test Method (초음파법을 이용한 Cr-Mo강 고온배관재료의 크리프손상 평가)

  • Lee, Sang-Guk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.1
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    • pp.18-26
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    • 2000
  • Boiler high-temperature pipelines such as main steam pipe, header and steam drum in fossil power plants are degraded by creep damage due to severe operating conditions such as high temperature and high pressure for an extended period time. Conventional measurement techniques(replica method, electric resistance method, and hardness test method) for measuring creep damage have such disadvantages as complex preparation and measurement procedures, too many control parameters. And also these techniques have low practicality and applied only to component surfaces with good accessibility. In this paper, artificial creep degradation test and ultrasonic measurement for their creep degraded specimens(Cr-Mo alloy steels) were carried out for the purpose of evaluation for creep damage. Absolute measuring method of quantitative ultrasonic measurement for material degradation was established, and long term creep degradation tests using life prediction formula were carried out. As a result of ultrasonic tests for crept specimens. we conformed that both the sound velocity decreased and attenuation coefficient linearly increased in proportion to the Increase of creep life fraction($\Phi$c).

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Establishment of Ultrasonic Measurement Method for Stone Cultural Heritage Considering Water Content and Anisotropy (함수율과 이방성을 고려한 석조문화유산의 초음파 측정방법 설정)

  • Jo, Young Hoon;Lee, Chan Hee
    • Journal of Conservation Science
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    • v.30 no.4
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    • pp.467-480
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    • 2014
  • This study was focused on measurement methods for stone cultural heritages by analyzing Ultrasonic (P-wave) velocity variations according to the water content and anisotropy of rocks. As a result of analyzing of rock properties, the water content and saturation degree were rapidly changed at the beginning of drying and then showed exponential curve which their rates of change gradually decreased. However, P-wave velocity and its rate of change maintained constant values after natural drying of 10 hours. Therefore, the ultrasonic measurement for stone cultural heritages should be performed after natural drying of 10 hours considering the weather and moisture conditions. In addition, the highest values of anisotropy coefficient exhibited in granite and limestone, and indirect method was insensitive to anisotropy compared to direct method. However, all rocks remained anisotropy by indirect method. Accordingly, ultrasonic measurement considering various directions is required. The research results will contribute to customized non-destructive testing and precise diagnosis for lithological characteristics of stone cultural heritage.

Ultrasonic Distance Measurement Method Based on Received Signal Model (수신 신호 모델을 이용한 초음파 거리 측정 방법)

  • Choe, Jin-Hee;Cho, Whang;Choy, Ick
    • The Journal of the Korea institute of electronic communication sciences
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    • v.12 no.1
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    • pp.53-60
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    • 2017
  • Most of present ultrasonic distance measurement technologies are based on the measurement of the TOF (: Time of Flight), the elapsed time during which the ultrasonic wave travels from its transmitter to receiver, to evaluate the distance the wave travels during that time. In this case, high distance measurement accuracy requires an accurate measurement of TOF. In order to acquire an accurate TOF, this paper proposes a method that produces the TOF by using a mathematical model of the received signal obtained from a mathematical model of ultrasonic transducer. The proposed method estimates the arrival time of the received signal retrospectively by comparing its wave form obtained after triggering point with its mathematical model in the sense of least-square. Experimental result shows that the effect of variation of triggering point can be decreased by implementing the proposed method.

A Study on Cost-effective Treatment of Wastewater and Odor Reduction for Southeast Asian Market Entry

  • Jung, Min-Jae;Kim, Yong-Do;Kwon, Lee-Seung;Lee, Woo-Sic;Kwon, Woo-Taeg
    • The Journal of Industrial Distribution & Business
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    • v.9 no.12
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    • pp.23-29
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    • 2018
  • Purpose - The purpose of this study is to apply a cost effective ultrasonic odor reduction method that generated micro-bubbles using ejector to the Southeast Asian wastewater market. Research design, data, and methodology - A leather maker located in Ansan-city, Gyunggi-do, South Korea was sampled from the collection tank to select experimental materials. Experimental setup consisted of circulating water tank-air ejector-ultrasonic device, and circulating wastewater. Sample analysis was performed by CODcr, T-N, T-P, and turbidity by the National Environmental Science Institute. Results - Experimental results show that it is most effective in removing odors when the frequency range of ultrasonic wave is 60~80 Khz and the output is 200 W. It showed that the concentration of complex odor dropped from a maximum of 14,422 times to a minimum of 120 times. Also, analysis of ammonia and hydrogen sulfide in specific odor substances has shown that they were reduced from 1.5 ppm to 0.4 ppm and from 0.6 ppm to 0.1 ppm, respectively. Conclusions - It is possible to shorten more than 12 hours in the treatment of micro-organisms. It can be seen that the processing time of odor after ultrasonic treatment in the pre-treatment facility is reduced by 25% when compared to the resultant micro-organisms after the chemical treatment, that is, the time of the bio-treatment of micro-organisms. Based on the results, it was confirmed that the pre-treatment method using the ultrasonic and the air ejector device of the experiment shows the effect of reducing the water pollutants and odor more effectively in a relatively short time than the conventional advanced oxidation method.

Cross-Sectional Image Reconstruction of Wooden Member by Considering Variation of Wave Velocities

  • Kim, Kwang-Mo;Lee, Sang-Joon;Lee, Jun-Jae
    • Journal of the Korean Wood Science and Technology
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    • v.35 no.5
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    • pp.16-23
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    • 2007
  • This study was performed as part of a research project aimed at developing an ultrasonic computed tomography (CT) system of wood for field application. In this reports, we investigate the variation of wave velocities on the cross section of real size wooden structural member to confirm the reason of image distortion on CT image of wood, and then proposed a new image reconstruction method by considering the velocity variation on wood cross section. First of all, the effect of wood anisotropy on ultrasonic velocities of wooden members was investigated. Based on the relationship between ultrasonic velocity and annual ring angle, which was obtained from test results of small clear specimens, ultrasonic velocities of each measuring angle were predicted. Next, they were compared with the ultrasonic velocities measured on five wood disks. There were very large differences between predicted and measured results, thought to be caused by the skewing effect of ultrasound and the presence of juvenile-wood. Based on these findings, a new method was proposed to reconstruct cross-sectional image of wood. By using this method, some distortions on reconstructed images could be removed, and defects were more easily and clearly detected. The minimum size of detectable defect was decreased remarkably, from 33 mm to 13 mm. However, the size of the detected defect was enlarged and the position somewhat shifted to the specimen surface on the CT images, which was also thought to be caused by the skewing effect of ultrasound. Additional research has been planned to solve these problems.

Adoption of Nonlinear Resonant Ultrasonic Spectroscopy for the Evaluation of Stress State on Concrete in Prestressed Beam (프리스트레스트 보의 콘크리트 응력 수준 평가를 위한 비선형 초음파 공진 기법의 적용)

  • Kim, Gyu-Jin;Kwak, Hyo-Gyoung
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.30 no.3
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    • pp.215-222
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    • 2017
  • In order to evaluate a stress state of concrete according to the change of tensile force of prestressed beam, improved nonlinear resonant ultrasonic spectroscopy(NRUS) method is proposed. This technique is advantageous to evaluate the stress state in initial state because the method shows much higher sensitivity than existing linear ultrasonic methods. The NRUS technique measure a nonlinearity parameter, which is calculated from the resonant frequency shift of ultrasonic wave related to the medium state, and the result is also closely related to the stress state of concrete. In this study, the nonlinearity parameter was measured with the change of tensile force to verify the close relationship between the two factors, and the effect of repetitive load cycle on the change of nonlinearity parameter was analyzed. In addition, sensitivity comparison with the linear ultrasonic pulse velocity method was performed. Through the experimental results, the possibility of NRUS technique for the evaluation of stress state in prestressed beam was confirmed.

Design and Evaluation of Ultrasonic Flow Meter for High Temperature by Using Finite Element Method (유한요소법을 이용한 고온용 초음파 유량센서의 설계 및 평가)

  • Lee, Joo-Hee;Kim, Chang-Il;Paik, Jong-Hoo;Cho, Jeong-Ho;Jeong, Young-Hun;Lee, Young-Jin;Nahm, Sahn
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.24 no.11
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    • pp.859-864
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    • 2011
  • An operation temperature of $Pb(Zr,Ti)O_3$ based piezoelectric ultrasonic flowmeter was generally restricted to below 200$^{\circ}C$ due to a low depoling temperature of its ceramic material. Thus, a new designed piezoelectric ultrasonic flowmeter was fabricated in order to protect from the extremely hot fluid. Its structure is optimized by a finite element method to effectively stop heat flowing along a waveguide. Various materials such as Cu, Al, SUS were examined as a multi-plate radiation shield to enhance the performance of piezoelectric ultrasonic flowmeter. The SUS was evaluated as the most effective material to enhance the performance of piezoelectric ultrasonic flowmeter. As the number of plates of the radiation shield increased, the temperature at piezoelectric transducer away from the hot fluid was constantly decreased with a ratio of 3.12$^{\circ}C$ per the plate number.

A Study on the Detection of Interfacial Defect to Boundary Surface in Semiconductor Package by Ultrasonic Signal Processing (초음파 신호처리에 의한 반도체 패키지의 접합경계면 결함 검출에 관한 연구)

  • Kim, Jae-Yeol;Hong, Won;Han, Jae-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.19 no.5
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    • pp.369-377
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    • 1999
  • Recently, it is gradually raised necessity that thickness of thin film is measured accuracy and managed in industrial circles and medical world. Ultrasonic signal processing method is likely to become a very powerful method for NDE method of detection of microdefects and thickness measurement of thin film below the limit of ultrasonic distance resolution in the opaque materials, provides useful information that cannot be obtained by a conventional measuring system. In the present research. considering a thin film below the limit of ultrasonic distance resolution sandwiched between three substances as acoustical analysis model, demonstrated the usefulness of ultrasonic signal processing technique using information of ultrasonic frequency for NDE of measurements of thin film thickness. Accordingly, for the detection of delamination between the junction condition of boundary microdefect of thin film sandwiched between three substances the results from digital image processing.

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Reconstructing Flaw Image Using Dataset of Full Matrix Capture Technique (Full Matrix Capture 데이터를 이용한 균열 영상화)

  • Lee, Tae-Hun;Kim, Yong-Sik;Lee, Jeong-Seok
    • Journal of the Korean Society for Nondestructive Testing
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    • v.37 no.1
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    • pp.13-20
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    • 2017
  • A conventional phased array ultrasonic system offers the ability to steer an ultrasonic beam by applying independent time delays of individual elements in the array and produce an ultrasonic image. In contrast, full matrix capture (FMC) is a data acquisition process that collects a complete matrix of A-scans from every possible independent transmit-receive combination in a phased array transducer and makes it possible to reconstruct various images that cannot be produced by conventional phased array with the post processing as well as images equivalent to a conventional phased array image. In this paper, a basic algorithm based on the LLL mode total focusing method (TFM) that can image crack type flaws is described. And this technique was applied to reconstruct flaw images from the FMC dataset obtained from the experiments and ultrasonic simulation.